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Manual Miller Electric 15A

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  • Miller Electric 15A - page 1

    Spoolmatic 15A And 30A Processes Description R MIG (GMA W) W elding Feeder Gun OM-1213 137 531AB 2007 − 01 Visit our website at www.MillerWelds.com File: MIG (GMA W) ...

  • Miller Electric 15A - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .Mille ...

  • Miller Electric 15A - page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . ...

  • Miller Electric 15A - page 4

    dec_wire_1/07 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer : European Contact: Miller Electric Mg. Co. Mr . Danilo Fedolfi, 1635 W . Spencer St. Managing Director Appleton, WI 54914 USA ITW Welding Products Italy S.r .l. Phon ...

  • Miller Electric 15A - page 5

    OM-1213 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety messa ...

  • Miller Electric 15A - page 6

    OM-1213 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear an approved welding helmet fitted with a proper shade of fil- ter lenses to protect your face and eyes when welding or watching (s ...

  • Miller Electric 15A - page 7

    OM-1213 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. F ...

  • Miller Electric 15A - page 8

    OM-1213 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .global.ihs.com). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , American Welding Society Standard A WS F ...

  • Miller Electric 15A - page 9

    OM-1213 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symbo les ut ilisés Sy mbole graphique d’avert iss ement ! Att ention ! Cette pro - cédur e comporte d es r i sques poss ibles ...

  • Miller Electric 15A - page 10

    OM-1213 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage. LES RA YONS D’ARC peuvent entraî- ne r des brûlures aux yeux et à la peau. ...

  • Miller Electric 15A - page 11

    OM-1213 Page 7 2-3 . Dange rs suppléme ntaire s en r e lation avec l’installa tion, le f onctionne ment et l a maintena nce Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharger l? ...

  • Miller Electric 15A - page 12

    OM-1213 Page 8 2-5. Princi pales no rmes de sécurit é Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .global.ihs.com). Recommended Safe Practices fo r the Preparati on for W elding and Cut- ting of Containers and Piping , American W eldin ...

  • Miller Electric 15A - page 13

    OM-1213 Page 9 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’ s Rating Label For CE Products S-180 481 For label location see Section 5-1. MILLER ELECTRIC MFG. CO., APPLETON, WI USA U 1 = 30V I 1 = 1A IP 23 U 2 = 100V I 2 = 200A X 100% S-180 481 3-2. Symbols And Definitions Some symbols are found only on CE products. NOTE U 1 Primary V oltage V V ...

  • Miller Electric 15A - page 14

    OM-1213 Page 10 SECTION 4 − INST ALLA TION 4-1. Specifications Wire Diameter Range Approximate Wire Feed Range Cooling Method Maximum Spool Size W eld Circuit Rating IP Rating Overall Dimensions W eight .025 Thru 1/16 in (0.6 Thru 1.6 mm) Aluminum Wire .025 Thru .045 in (0.6 Thru 1.1 mm) Hard Or Cored Wire 70 T o 875 ipm (1.7 T o 22.2 mpm) Air Co ...

  • Miller Electric 15A - page 15

    OM-1213 Page 1 1 4-3. Installing Wire Spool And Threading W elding Wire 150 436-F 1 T op Cover 2 Canister 3 Canister Cover 4 Thumbscrew (Canister Cover) Loosen thumbscrew and remove cover . 5 Wire Spool Loosen wire from spool, cut off bent wire, and pull 6 in (150 mm) of wire of f spool. 6 Pressure Roll Assembly Lift arm and open pressure roll asse ...

  • Miller Electric 15A - page 16

    OM-1213 Page 12 4-5. Connecting T o 24 V olt Weld Control 150 917-G 1 Gas Hose Connect fitting to regulator/flowme- ter (see Section 4-7). 2 24 V olt Weld Control 3 Trigger Control Cord Insert plug into receptacle, and tighten threaded collar . 4 Weld Cable Connect to positive (+) weld output terminal on welding power source according to its Owner? ...

  • Miller Electric 15A - page 17

    OM-1213 Page 13 4-7. Installing Gas Supply ssb3.1* 5/94 − 158 697-A Obtain gas cylinder and chain to running gear , wall, or other station- ary support so cylinder cannot fall and break of f valve. 1 Cap 2 Cylinder V alve Remove cap, stand to side of valve, and open valve slightly . Gas flow blows dust and dirt from valve. Close valve. 3 Cylinder ...

  • Miller Electric 15A - page 18

    OM-1213 Page 14 4-8. Adjusting Drive Roll And Spool Brake Pressure Ref. 151 1 12-F / 147 741-F 1 T op Cover 2 Canister Cover 3 Thumbscrew Loosen thumbscrew and remove cover . 4 Spool Cut welding wire of f at contact tip. Retract wire onto spool and secure. 5 Spool Brake Thumbnut Grasp spool in one hand and turn while adjusting spool brake thumb- nu ...

  • Miller Electric 15A - page 19

    OM-1213 Page 15 SECTION 5 − OPERA TION 5-1. Controls Ref. 147 741-F 1 T rigger Press trigger to energize welding power source contactor (if applica- ble), start shielding gas flow , and begin wire feed. Fo r shielding gas preflow and post- flow , lightly press trigger before and after welding. 2 Wire Speed Control Use control to adjust wire feed ...

  • Miller Electric 15A - page 20

    OM-1213 Page 16 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Damage Gas Hose Clean And T ighten W eld T erminals Repair Or Replace Cracked Cables And Cords 6 Months Blow Out Or V ac ...

  • Miller Electric 15A - page 21

    OM-1213 Page 17 6-3. Replacing Head T ube Liner Ref. 803 551-C The standard head tube liner will accommodate wire diameters from .030-1/16 wire size. 1 Cover 2 Screw 3 Clamp Loosen clamp screws and remove clamp. 4 Head Tube Remove head tube from gun. 5 Liner Pull liner out of head tube. Insert liner into head tube and reinstall head tube onto gun. ...

  • Miller Electric 15A - page 22

    OM-1213 Page 18 6-4. Gun Drive Assembly Maintenance Ref. 149 967-H / Ref. 800 945-A Retract wire onto spool. 1 Setscrew 2 Current Pick-Up T a b This tab helps prevent burnback caused by welding arcs inside the contact tip. This tab may be re- moved to provide an insulated drive roll. (If tab is removed, a smaller di- ameter contact tip is recom- me ...

  • Miller Electric 15A - page 23

    OM-1213 Page 19 6-5. Replacing Canister Inlet Guide Ref. 150 436-D / Ref. 149 967-H 1 T op Cover 2 Pressure Roll Assembly Cu t of f welding wire where it enters pressure roll assembly area. 3 Nozzle Pull wire out nozzle. 4 Thumbscrew 5 Canister Cover Loosen thumbscrew and remove cover . 6 Wire Spool 7 Spool Brake Thumbnut Loosen thumbnut, retract w ...

  • Miller Electric 15A - page 24

    OM-1213 Page 20 6-7. Replacing Diffuser Ref. 803 348-G T u rn Of f welding power source. 1 Nozzle 2 FasT ip T o remove, see Section 6-2. 3 Dif fuser Remove diffuser and replace. T ools Needed: 3/8 in 1 2 3 6-8. T roubleshooting T rouble Remedy No weld output; gun/feeder does not k Secure weld control plug in 1 15 volts ac receptacle (see weld contr ...

  • Miller Electric 15A - page 25

    OM-1213 Page 21 SECTION 7 − ELECTRICAL DIAGRAM 195 712-B Figure 7-1. Circuit Diagram For Gun/Feeder ...

  • Miller Electric 15A - page 26

    OM-1213 Page 22 SECTION 8 − P ARTS LIST Figure 8-1. Complete Assembly Ref. 803 348-G . Hardware is common and not available unless listed. 3 1 4 5 8 6 9 10 11 12 13 7 14 15 63 33 62 54 53 52 51 50 49 48 47 45 46 41 40 39 38 42 37 36 35 33 34 30 29 32 31 28 27 55 43 44 57 56 58 59 60 61 65 64 66 13 25 17 24 21 20 18 19 22 23 26 ...

  • Miller Electric 15A - page 27

    OM-1213 Page 23 Quantity Description Part No. Dia. Mkgs. Item No. 30A Figure 8-1. Complete Assembly Model 15A 1 214 745 Cover (Included With Item 13) 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric 15A - page 28

    OM-1213 Page 24 Quantity Description Part No. Dia. Mkgs. Item No. Figure 8-1. Complete Assembly (Continued) 47 132 527 Canister , Spool 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 148 488 Post, Support Spool 1 1 . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric 15A - page 29

    OM-1213 Page 25 SECTION 9 − P ARTS LIST INCLUDING CONSUMABLES Item Number 12 3 4 5 Ref. 803 909-A / 803 932 / 803 933 / 803 934 6.0” STRAIGHT (#221 087) .030 − 1/16” WIRE .030 − 1/16” WIRE .035 − 1/16” WIRE .030 − 1/16” WIRE (231 512) (227 749) (231 51 1) XR-A Spoolmatic Barrel Assy (#232 284) COLLARED INSULA TOR ST ANDARD INSUL ...

  • Miller Electric 15A - page 30

    OM-1213 Page 26 Description Part No. Item No. Figure 9-1. Consumables Flowchart Quantity T able 9-1. Nozzles 1 ♦ 176238 Nozzle, Spot Flat (Requires Dif fuser 209099, Used With Any . . . . . . . . . . . . . . Heavy Duty FasT ip t Contact T ip) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ♦ 176240 Nozzle, Spot Ins ...

  • Miller Electric 15A - page 31

    OM-1213 Page 27 Description Part No. Item No. Figure 9-1. Consumables Flowchart (Continued) Quantity T able 9-5. V alue Multi − T urn Contact Tips* 2 ♦ 071 825 .030 in (0.9 mm) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ♦ 054 202 .035 in (0.9 mm) 1 . . ...

  • Miller Electric 15A - page 32

    Notes ...

  • Miller Electric 15A - page 33

    Notes Over 80,000 trained since 1930! 400 T rade Square East, T roy , Ohio 45373 1-800-332-9448 www.weldin g .or g Star t Y our Pr ofessional W eldin g Career Now! ...

  • Miller Electric 15A - page 34

    Notes ...

  • Miller Electric 15A - page 35

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expe ...

  • Miller Electric 15A - page 36

    PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compa ny 1635 West S pencer S treet Applet on, WI 5 4914 US A International He adquarters − US A USA Phone: 920-735-4505 Aut o-At tended USA & Canada F A X: 9 20-735-4134 Int ernati onal F AX : 920-735-4125 European Headqua rters − ...

Manufacturer Miller Electric Category Welder

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Miller Electric 15A.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Miller Electric 15A, service manual, brief instructions and user manuals Miller Electric 15A. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Miller Electric 15A.

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A complete manual for the device Miller Electric 15A, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Miller Electric 15A by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Miller Electric 15A.

A complete Miller Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Miller Electric 15A - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Miller Electric 15A, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Miller Electric 15A, that we can find in the current document
3. Tips how to use the basic functions of the device Miller Electric 15A - which should help us in our first steps of using Miller Electric 15A
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5. FAQ - Frequently Asked Questions
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