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Manual Emerson Process Management X-STREAM X2 Series

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  • Emerson Process Management X-STREAM X2 Series - page 1

    www .EmersonProcess.com Short Form Manual HASX2E-SFM-HS 02/2012 Gas Analyzers X-STREAM X2 Series Short Form Manual ...

  • Emerson Process Management X-STREAM X2 Series - page 2

    ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to opera ...

  • Emerson Process Management X-STREAM X2 Series - page 3

    Emerson Process Management GmbH & Co. OHG TOC-1 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 TO C T able of contents T able of C onTenTs Introduction S-1 Denitions S-1 T erms Used in T his Manual .................................................. S-2 Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Emerson Process Management X-STREAM X2 Series - page 4

    Emerson Process Management GmbH & Co. OHG TOC-2 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 T able of Contents 2.7 N otes O n Wiring Signal Inputs and O utputs ................................. 2-23 2.7.1 Electrical Shielding of C ables ........................................... 2-23 2.7.2 Wiring Inductive Loads .......................... ...

  • Emerson Process Management X-STREAM X2 Series - page 5

    Emerson Process Management GmbH & Co. OHG TOC-3 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 TO C T able of contents I ndex of f Igures Fig. 1-1: X-STREAM Front Panel (here the X-STREAM X2GP) ...................... 1-3 Fig. 1-2: X-STREAM X2GK ................................................. 1-7 Fig. 1-3: X-STREAM X2GP - Details ........... ...

  • Emerson Process Management X-STREAM X2 Series - page 6

    Emerson Process Management GmbH & Co. OHG TOC-4 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 I ndex of T ables T ab. 1-1: Gas Components and Measuring Ranges, Examples ..................... 1-14 T ab. 1-2: IR, UV , VIS, TCD - Measurement Performance Specifications ............... 1-15 T ab. 1-3: Oxygen - Measurement Performance Specificatio ...

  • Emerson Process Management X-STREAM X2 Series - page 7

    Emerson Process Management GmbH & Co. OHG S-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions The instruction manual contains information about the installation and startup of the X- STREAM ® X2 series gas analyzers. The manual covers several X-STREAM X2 analyzer models and so many contain informa- tion about congu ...

  • Emerson Process Management X-STREAM X2 Series - page 8

    Emerson Process Management GmbH & Co. OHG S-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 TERMS USED IN THIS MANUAL Lower Explosion Limit (LEL) V olume ratio of ammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn. Upper Explosion Limit (UEL ) V ...

  • Emerson Process Management X-STREAM X2 Series - page 9

    Emerson Process Management GmbH & Co. OHG S-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions SYMBOLS USED ON AND INSIDE THE EQUIPMENT This symbol at the instrument ... ... means dangerous voltages may be accessible. Remo - ving covers is permitted only , if the instrument is disconnected from power - and even in this ...

  • Emerson Process Management X-STREAM X2 Series - page 10

    Emerson Process Management GmbH & Co. OHG S-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 SYMBOLS USED IN THIS MANUAL Where one or more of the following symbols appear within this manual, carefully read the rela - ted information and instructions! Strictly observe the given warnings, instructions and information to minimize hazards! Thi ...

  • Emerson Process Management X-STREAM X2 Series - page 11

    Emerson Process Management GmbH & Co. OHG S-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions INTENDED USE ST A TEMENT X-STREAM series gas analyzers are intended to be used as analyzers for industrial pur- poses. They must not be used in medical, diagnostic or life support applications nor as safety devices. Using X-ST ...

  • Emerson Process Management X-STREAM X2 Series - page 12

    Emerson Process Management GmbH & Co. OHG S-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 AUTHORIZED PERSONNEL In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer . Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained quali? ...

  • Emerson Process Management X-STREAM X2 Series - page 13

    Emerson Process Management GmbH & Co. OHG S-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions INST ALLING AND CONNECTING THIS ANAL YZER The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations . 1. Suitable grounding c ...

  • Emerson Process Management X-STREAM X2 Series - page 14

    Emerson Process Management GmbH & Co. OHG S-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Safety Instructions EXPLOSION HAZARD The units described in this manual may not be used in explosive atmospheres without additional safety measures. ELECTRICAL SHOCK HAZARD Do not operate without covers secure. Do not open while energized. Installa ...

  • Emerson Process Management X-STREAM X2 Series - page 15

    Emerson Process Management GmbH & Co. OHG S-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions HEA VY INSTRUMENT The eld housing variations intended for outside and wall mounted use weigh between 26 kg (57 lb) and 63 kg (139 lb) depending on variation and options installed. T wo people and/or lift ...

  • Emerson Process Management X-STREAM X2 Series - page 16

    Emerson Process Management GmbH & Co. OHG S-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Safety Instructions GASES AND PREP ARA TION OF GASES GASES HAZARDOUS TO HEAL TH Follow the safety precautions for all gases (sample and span gases) and gas cylinders. Before opening the gas lines, they must be purged with air or neutral gas (N 2 ) ...

  • Emerson Process Management X-STREAM X2 Series - page 17

    Emerson Process Management GmbH & Co. OHG S-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 S Safety Instructions Safety Instructions Power supply HAZARD FROM WRONG SUPPL Y VOL T AGE Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’ s nominal voltage as given on the name plate label. ADDIT ...

  • Emerson Process Management X-STREAM X2 Series - page 18

    Emerson Process Management GmbH & Co. OHG S-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 General operating notes GENERAL OPERA TING NOTES • The unit must be installed in a clean and dry area protected from strong vibrations and frost . • The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient temper ...

  • Emerson Process Management X-STREAM X2 Series - page 19

    Emerson Process Management GmbH & Co. OHG 1-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 EXPLOSION HAZARD X-STREAM X2 analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features. This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous ...

  • Emerson Process Management X-STREAM X2 Series - page 20

    Emerson Process Management GmbH & Co. OHG 1-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.1 Overview 1.1.1 Housings 1.1.2 The Front P anel / User Interface 1.1 Overview Different housings allow X-STREAM analy- zers to be tailored to many different applica - tions: • T abletop units in 1 ⁄ 2 19in modular design, with IP 20 protecti ...

  • Emerson Process Management X-STREAM X2 Series - page 21

    Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.1.3 Interfaces 1.1 Overview Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP) 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure“ key 6 “Enter” key 7 4 keys for settings and menu navigation 1 3 4 ...

  • Emerson Process Management X-STREAM X2 Series - page 22

    Emerson Process Management GmbH & Co. OHG 1-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.2 Comparison of A nalyzer Models 1.2 Comparison of the V arious X-STREAM A nalyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 in housing, table-top or rackmountable, p ...

  • Emerson Process Management X-STREAM X2 Series - page 23

    Emerson Process Management GmbH & Co. OHG 1-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.2 Comparison of A nalyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 19 in housing, table-top or rackmountable, protection type: IP 20 Stainless steel wallmountable el ...

  • Emerson Process Management X-STREAM X2 Series - page 24

    Emerson Process Management GmbH & Co. OHG 1-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.3 X-STREAM X2GK This compact model for general purposes can be tted with up to three measurement channels in various combinations. Power is supplied by an internal wide range power sup - ply or a separate external power supply unit. By default ...

  • Emerson Process Management X-STREAM X2 Series - page 25

    Emerson Process Management GmbH & Co. OHG 1-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.3 X-STREAM X2GK Fig. 1-2: X-STREAM X2GK 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection 8 Signal connectors (some optional) 9 Gas ttin ...

  • Emerson Process Management X-STREAM X2 Series - page 26

    Emerson Process Management GmbH & Co. OHG 1-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.4 X-STREAM X2GP: 19 Inch T able-T op or Rackmount Design 1.4 X-STREAM X2GP This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover . This area can be held at a ...

  • Emerson Process Management X-STREAM X2 Series - page 27

    Emerson Process Management GmbH & Co. OHG 1-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Fig. 1-3: X-STREAM X2GP - Details 1.4 X-STREAM X2GP Optional screw-type terminal adapter 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection 8 ...

  • Emerson Process Management X-STREAM X2 Series - page 28

    Emerson Process Management GmbH & Co. OHG 1-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5 X-STREAM X2XF Field Housings 1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment The eld housing model is conceived for outdoor use and wall-mounting. The coa - ted stainless steel housing has a protection class rat ...

  • Emerson Process Management X-STREAM X2 Series - page 29

    Emerson Process Management GmbH & Co. OHG 1-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Fig. 1-4: X-STREAM XLF / XXF- Front views 1.5 X-STREAM X2XF Field Housings HEA VY INSTRUMENT The X-STREAM eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XLF) or 45 kg/99 lb (XXF), depending on options insta ...

  • Emerson Process Management X-STREAM X2 Series - page 30

    Emerson Process Management GmbH & Co. OHG 1-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5 X-STREAM X2XF Field Housings 1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet connector (option) Fig. 1-5: X-STREAM XLF - Side and Bottom View Fig. 1-6: X-ST ...

  • Emerson Process Management X-STREAM X2 Series - page 31

    Emerson Process Management GmbH & Co. OHG 1-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5.1 X2XF Field Housings for Installation in Hazardous A reas (Ex-Zones) Special X-STREAM X2XF eld housing analyzer variations can be used in Ex-zones 1, 2 or Div 2: X-STREAM XLFN/XXFN: These analyzer variations feature a protection concept ca ...

  • Emerson Process Management X-STREAM X2 Series - page 32

    Emerson Process Management GmbH & Co. OHG 1-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-1: Gas Components and Measuring Ranges, Examples Sample gas components and measuring ranges (standard congurations) In total, more than 60 gases are detectable, so the following table gives an overview on ...

  • Emerson Process Management X-STREAM X2 Series - page 33

    Emerson Process Management GmbH & Co. OHG 1-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-2: IR, UV , VIS, TCD - Measurement Performance Specications The specications given in these tables al - ways apply to the physical measuring ranges, as listed e.g. in the INFO-RANGES.. menu (parameters ...

  • Emerson Process Management X-STREAM X2 Series - page 34

    Emerson Process Management GmbH & Co. OHG 1-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 T ab. 1-3: Oxygen - Standard Measurement Performance Specications 1 Related to full scale 2 Related to measuring value 3 From gas analyzer inlet at gas ow of 1.0 l/min (electronic damping = 0 s) 4 Constant pressure and temperature 5 Range 0? ...

  • Emerson Process Management X-STREAM X2 Series - page 35

    Emerson Process Management GmbH & Co. OHG 1-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specications T ab. 1-4: T race Moisture - Standard Measurement Performance Specications Special Performance Specications for Gas Purity Measurements (ULCO & ULCO 2 ) 1 Related to full scale 2 Constant pressure and temp ...

  • Emerson Process Management X-STREAM X2 Series - page 36

    Emerson Process Management GmbH & Co. OHG 1-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 ...

  • Emerson Process Management X-STREAM X2 Series - page 37

    Emerson Process Management GmbH & Co. OHG 2-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Chapter 2 Installation 2.1 Scope of Supply This chapter describes the proper installation procedure for the various X-STREAM analyzer versions. On receipt, check the packaging and its contents thoroughly for damage. Inform the carrie ...

  • Emerson Process Management X-STREAM X2 Series - page 38

    Emerson Process Management GmbH & Co. OHG 2-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.2 Installation - Introduction The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissable operating temperatures given in the technical data. Units must not be subjected to direct ...

  • Emerson Process Management X-STREAM X2 Series - page 39

    Emerson Process Management GmbH & Co. OHG 2-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.3 Installation - T echnical Data 2.3 T echnical Data Before intending to start to install the analy- zer , verify the site of installation meets the specications, given in the following sections! 2.3.1 Common T echnical Data Sit ...

  • Emerson Process Management X-STREAM X2 Series - page 40

    Emerson Process Management GmbH & Co. OHG 2-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.3 Installation - T echnical Data 2.3.2 Specic T echnical Data X2GK X2GP X2XF T emperatures operational 0…+50 °C 32…122 °F 0 (-20)…+50 °C 32 (-4)…122 °F storage -20…+70 °C -4…-158 °F -20…+70 °C -4…158 °F Weight, max 8… ...

  • Emerson Process Management X-STREAM X2 Series - page 41

    Emerson Process Management GmbH & Co. OHG 2-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.4 Gas Conditioning 2.4 Installation - Gas Conditioning In order to ensure trouble-free operation, spe - cial attention must be paid to the preparation of the gases: All gases must be conditioned before supplying to the analyzer , t ...

  • Emerson Process Management X-STREAM X2 Series - page 42

    Emerson Process Management GmbH & Co. OHG 2-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.4 Installation - Gas Preparation The number of gas connections and their congration may vary according to analyzer version and installed options. All gas connectors are labelled and can be found on the • analyzer ’s rear panel ( X-STREA ...

  • Emerson Process Management X-STREAM X2 Series - page 43

    Emerson Process Management GmbH & Co. OHG 2-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Pressure control valve Flow sensor Exhaust Exhaust Analyzer Sample gas pump Filter Fig. 2-3: Installation in bypass mode The analyzer should be mounted close to the sample gas source to minimize transport time. A sample gas pump can ...

  • Emerson Process Management X-STREAM X2 Series - page 44

    Emerson Process Management GmbH & Co. OHG 2-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.5 Electrical Connections 2.5 Installation - Electrical Connections ELECTRICAL SHOCK HAZARD Only qualie d personnel, observing all applicable technical and legal requirements, may install these devices and connect power and signal cables. Failu ...

  • Emerson Process Management X-STREAM X2 Series - page 45

    Emerson Process Management GmbH & Co. OHG 2-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Detailed Instructions for Installation 2.6 Detailed Instructions for Installation Important note for X-STREAM X2FD! Due to the special conditions which must be observed when installing units in EX zones, the installation of the ? ...

  • Emerson Process Management X-STREAM X2 Series - page 46

    Emerson Process Management GmbH & Co. OHG 2-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6.1 X-STREAM X2GK, X-STREAM X2GP 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-4: X-STREAM X2GK - rear panel Plugs and sockets required for the electrical connections are on the rear panel of the units ( Fig. 2-4 & Fig. 2-5 ). X-STR ...

  • Emerson Process Management X-STREAM X2 Series - page 47

    Emerson Process Management GmbH & Co. OHG 2-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-5: X-STREAM X2GP - rear panel, shown with options Gas inlets Gas outlets Purge gas inlet (optional) Analog outputs / NA- MUR status relays Modbus interface (RS 485 / RS 232 / M ...

  • Emerson Process Management X-STREAM X2 Series - page 48

    Emerson Process Management GmbH & Co. OHG 2-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP approx. values in mm [in] Strain relief bracket, detail (model with clamping adapters) HAZARD BY RACK INST ALLA TION The front panel and its screws are not designed to carry the weight of the instrum ...

  • Emerson Process Management X-STREAM X2 Series - page 49

    Emerson Process Management GmbH & Co. OHG 2-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Signal inputs and outputs (basic conguration) Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 Note! Congration of relay contacts as per standard factory setting (NAMUR status signals) Signal Pin Analog outputs C ...

  • Emerson Process Management X-STREAM X2 Series - page 50

    Emerson Process Management GmbH & Co. OHG 2-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Power supply Optional DC Supply for X-STREAM X2GK 24 VDC is supplied to the unit by means of a three-pin XLR connector on the rear panel of the instrument. Depending on the order , the following is sup- plied as an accessory: either • an exter ...

  • Emerson Process Management X-STREAM X2 Series - page 51

    Emerson Process Management GmbH & Co. OHG 2-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation HEA VY INSTRUMENT X-STREAM eld housings, intended to be wall mounted or outdoor installed, weigh up to 45 kg (99 lbs), depending on the chosen options! Use two persons and/or suitable tools for transportation and lifting these in ...

  • Emerson Process Management X-STREAM X2 Series - page 52

    Emerson Process Management GmbH & Co. OHG 2-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 All dimensions in mm [inches in brackets ] Cable glands Connector for potential equalization Gas ttings Fig. 2-10: X-STREAM XXF - dimensions for installation Note! T ake care to reserve space at the right side of the instru- ment for laying the ...

  • Emerson Process Management X-STREAM X2 Series - page 53

    Emerson Process Management GmbH & Co. OHG 2-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation Power and signal cables are connected using internal screw-type terminals. This requires opening the unit, which in turn req uires relea - sing the fasteners on the housing. Gas connectors are accessible from the out - side, on the ...

  • Emerson Process Management X-STREAM X2 Series - page 54

    Emerson Process Management GmbH & Co. OHG 2-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by re - leasing the two fasteners at the top of the unit and opening the front panel downwards. Al l cables must be fed ...

  • Emerson Process Management X-STREAM X2 Series - page 55

    Emerson Process Management GmbH & Co. OHG 2-19 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings The number of actually available signal out - puts, and also the number of built-in modules with screw-type terminals, varies according to the congration of the unit. A maximum of t ...

  • Emerson Process Management X-STREAM X2 Series - page 56

    Emerson Process Management GmbH & Co. OHG 2-20 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2XF Field Housings Fig. 2-12: T erminal block X1 - Analog Outputs & Digital Outputs 1-4 (XST A) Notes! • Consider • the installation notes in section 2.7 • the notes on installing cable glands on page 2-18. ? ...

  • Emerson Process Management X-STREAM X2 Series - page 57

    Emerson Process Management GmbH & Co. OHG 2-21 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings Connecting the power cord The power cord is connected to screw-type terminals located inside the housing. Feed the power cable through the cable gland at the instrument´s right side a ...

  • Emerson Process Management X-STREAM X2 Series - page 58

    Emerson Process Management GmbH & Co. OHG 2-22 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2XF Field Housings When all connections are correctly made and checked, • close the front panel and secure with the two fasteners. ELECTRICAL SHOCK HAZARD Before completing the electrical connection of the instrum ...

  • Emerson Process Management X-STREAM X2 Series - page 59

    Emerson Process Management GmbH & Co. OHG 2-23 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.7 Notes On Wiring Signal Inputs and Outputs 2.7 Installation - Notes on Wiring Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer series ensures electromagnetic com ...

  • Emerson Process Management X-STREAM X2 Series - page 60

    Emerson Process Management GmbH & Co. OHG 2-24 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 • Cables with double shielding are used: in this case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advan - tageous when both units are supplied from different grids (e.g. when instal ...

  • Emerson Process Management X-STREAM X2 Series - page 61

    Emerson Process Management GmbH & Co. OHG 2-25 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2 Installation 2.7.2 Wiring inductive loads Switching inductive loads creates electroma- gnetic interference: When an inductive load (e.g. relay , valve) is switched off, the magnetic eld resists the change in current; this induces a high volta ...

  • Emerson Process Management X-STREAM X2 Series - page 62

    Emerson Process Management GmbH & Co. OHG 2-26 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Frequently , several loads in one system are controlled by several analyzer outputs, whe - reby the power for the loads derives from a common source. Special care is needed when wiring the loads to minimize interference from switching these loads: ...

  • Emerson Process Management X-STREAM X2 Series - page 63

    Emerson Process Management GmbH & Co. OHG 3-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup Chapter 3 Startup Once the unit has been unpacked and in - stalled, it is recommended to make some adjustments (e.g. select the language) and to perform some basic procedures (leak test and calibrations). In order for the information in t ...

  • Emerson Process Management X-STREAM X2 Series - page 64

    Emerson Process Management GmbH & Co. OHG 3-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.1 Performing a Leak T est Max. pressure 7.25 psig (500 mbar)! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Before starting up the instrument, it appears to be appropriate to perform a l ...

  • Emerson Process Management X-STREAM X2 Series - page 65

    Emerson Process Management GmbH & Co. OHG 3-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.2 The User Interface All X-STREAM gas analyzers have an al - phanumeric display with four lines of 20 characters to display measuring and status information and the easy-to-use menu-based user interface for entering parameters. For ease ...

  • Emerson Process Management X-STREAM X2 Series - page 66

    Emerson Process Management GmbH & Co. OHG 3-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.2.1 Display The display has 4x20 characters, either liquid crystal or vacuum uorescent (LCD or VFD). What information is displayed depends on the currently displayed menu. 3.2.2 Status LED 3.2 The User Interface Three status LED indicate the u ...

  • Emerson Process Management X-STREAM X2 Series - page 67

    Emerson Process Management GmbH & Co. OHG 3-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.2.3 Keys Six keys enable the use of the menu system. Depending on the operational mode (measu- ring, browsing menus, editing) they have the following functions: ENTER key: Mode Function Measuring Leaves the measurement dis- play Browsin ...

  • Emerson Process Management X-STREAM X2 Series - page 68

    Emerson Process Management GmbH & Co. OHG 3-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 LEFT key: Mode Function Measuring Leaves the measurement display Browsing Goes up 1 level or page in menu system Editing Moves cursor 1 space Leaves channel selection Cancels editing of given pa - rameter Goes to previous page, when  showing in ...

  • Emerson Process Management X-STREAM X2 Series - page 69

    Emerson Process Management GmbH & Co. OHG 3-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.3 Symbols Used 3.3 Symbols Used Symbols and conventions used in the fol- lowing sections Symbol Meaning Within descriptions of procedures Setup.. Menu title Setup.. Analog outputs.. Parent ( Setup ) and current Menu ( Analog outputs ) A ...

  • Emerson Process Management X-STREAM X2 Series - page 70

    Emerson Process Management GmbH & Co. OHG 3-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.4 Software The analyzer software displays measure - ment results and status messages, allows parameters to be set and edited and allows maintenance functions (e.g. calibration) to be carried out. T o make it possib le to perform all these functio ...

  • Emerson Process Management X-STREAM X2 Series - page 71

    Emerson Process Management GmbH & Co. OHG 3-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup Editing Editing mode enables the setting of a para - meter . It is initiated by pressing the 8 key . The cursor is now placed over the last charac - ter of the current value. Pressing the  keys change the selected character; if it i ...

  • Emerson Process Management X-STREAM X2 Series - page 72

    Emerson Process Management GmbH & Co. OHG 3-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.4.2 Access Levels Access levels can be used to prevent changes to parameters by unauthorised personnel. The X-STREAM menu system supports four prioritized access levels which can be acti - vated and deactivated separately , and should be supplie ...

  • Emerson Process Management X-STREAM X2 Series - page 73

    Emerson Process Management GmbH & Co. OHG 3-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.4.3 Special Messages Depending on the last action performed by the user , one of the following messages may be displayed to assist or inform the user (the two conrmation messages are displayed only for a few seconds): Conrmation ...

  • Emerson Process Management X-STREAM X2 Series - page 74

    Emerson Process Management GmbH & Co. OHG 3-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.5 Powering Up When the unit is powered up, a series of in- ternal tests is automatically performed. During this time the front panel keys are disabled, The measurement display is shown • automaticaly on completion of the boot sequence •? ...

  • Emerson Process Management X-STREAM X2 Series - page 75

    Emerson Process Management GmbH & Co. OHG 3-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator , the 3.6 Selecting the Language The DOWN key changes the language. Pres - sing ENTER will set this lan ...

  • Emerson Process Management X-STREAM X2 Series - page 76

    Emerson Process Management GmbH & Co. OHG 3-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.7 Calibrating the Analyzer Note! T o achieve best and proper measuring results it is recommended to perform zero and span calibrations on a regular weekly basis. Also a zero calibration must always precede a span calibration! Zero calibration Ni ...

  • Emerson Process Management X-STREAM X2 Series - page 77

    Emerson Process Management GmbH & Co. OHG 3-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.1 Preparing Calibrations Before starting calibrations it is required to tell the instrument the calibration gas concen- trations. Starting from the measurement screen press the DOWN key to open the MAIN M ...

  • Emerson Process Management X-STREAM X2 Series - page 78

    Emerson Process Management GmbH & Co. OHG 3-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Calibration gases... Tol.Check: Off Hold on cal: On  Purge time: 15 s Example: Measuring range: 0 ... 50 % Zero gas: 0 % Span gas: 50 % Situation: Due to a fault zero gas is supplied to carry out a span calibration, instead of span gas . T oler ...

  • Emerson Process Management X-STREAM X2 Series - page 79

    Emerson Process Management GmbH & Co. OHG 3-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.2 Manual Calibration Zero calibration.. Span calibration.. Adv.Calibration..  Apply gas.. Control.. Starting from the measurement screen press the DOWN key to open the MAIN MENU and enter the CONTROL.. ...

  • Emerson Process Management X-STREAM X2 Series - page 80

    Emerson Process Management GmbH & Co. OHG 3-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.7 Calibrating the Analyzer Gasow ZeroGas CO2.1 0.500 ppm Procedure Zeroing Time 10 s 0.000 ppm), while line 4 shows the currently measured gas concentration. After having started the calibration, watch the screen for information about the ...

  • Emerson Process Management X-STREAM X2 Series - page 81

    Emerson Process Management GmbH & Co. OHG 3-19 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Startup CANCEL calibration! START calibration! SpanGas 20.000 ppm  CO2.1 16.200 ppm 3.7.2.2 Manual Span Calibration Multi-channel unit: Select the channel to be calibrated in the SELECT COMPONENT menu. Before selecting any further line make s ...

  • Emerson Process Management X-STREAM X2 Series - page 82

    Emerson Process Management GmbH & Co. OHG 3-20 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 ...

  • Emerson Process Management X-STREAM X2 Series - page 83

    Emerson Process Management GmbH & Co. OHG 4-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 4 Disposal Chapter 4 Dismounting and Disposal 4.1 Dismounting and Diposal of the Analyzer ELECTRICAL SHOCK HAZARD WHEN DISMOUNTING Dismounting instruments installed in hazardous area requires special documents to be issued and instructions to be fo ...

  • Emerson Process Management X-STREAM X2 Series - page 84

    Emerson Process Management GmbH & Co. OHG 4-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 4 Dismounting & Disposal When the instrument has reached the end of its useful life, do not throw it in a trash can! This instrument has been made of materials to be recycled by waste disposal contractors specialised in this eld. Let the ins ...

  • Emerson Process Management X-STREAM X2 Series - page 85

    Emerson Process Management GmbH & Co. OHG A-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Appendix This chapter contains Block diagram page A-2 Assignment of T erminals and Sockets page A-15 ...

  • Emerson Process Management X-STREAM X2 Series - page 86

    Emerson Process Management GmbH & Co. OHG A-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block diagram A.1 Block Diagram Standard + + + + + + + + + + + + Applicable sheets X-STREAM V ersion X2GC X2GK with D C Power Supply or X2GK with A C Power Supply X2GP XLF X2FD XLFN XXF XXFN Housing 19” 19” 19” Field housing, single comp. ...

  • Emerson Process Management X-STREAM X2 Series - page 87

    Emerson Process Management GmbH & Co. OHG A-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram X2GC T 3.15 A / 250V 24V GND FE XLR Stecker EMV Filter , XLR Plug in EMI Filter, fuseholder 5x20 mm Sicherungshalter 5x20 mm Power Input DC 10-30 V wide range max. 2.5 A 3/A5 24V DC Input Zeichnung/Drawing 4.300-7273/4 ...

  • Emerson Process Management X-STREAM X2 Series - page 88

    Emerson Process Management GmbH & Co. OHG A-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram LCD Option VFD P4 X2GC, X2GK XSP 01 XSP 01/P3 siehe Blatt 9, 10 see sheet 9, 10 UFPSW 01 T astatur Keyboard Stromlaufplan / s chematics: 4.350-0500 Stromlaufplan / s chematics: 4.300-4970 XFP 01 Auf Frontplatte At front panel P9 P ...

  • Emerson Process Management X-STREAM X2 Series - page 89

    Emerson Process Management GmbH & Co. OHG A-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram 4.300-9125 Gn/ge gn/ye Erdungsbolzen auf der Montageplatte Grounding pin on mounting panel T 4A/250V L N PE FKID2-50-4/1 Gerätestecker-Kombielement 2-Stufen Inlet Filter , Netzschalter 2 -polig, 2 Sicherungshalter 5x20 ...

  • Emerson Process Management X-STREAM X2 Series - page 90

    Emerson Process Management GmbH & Co. OHG A-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram X2GP LCD Option VFD P4 XSP 01 XSP 01/P3 UFPSW 01 T astatur Keyboard Stromlaufplan / s chematics: 4.350-0500 Stromlaufplan / s chematics: 4.300-4970 XFP 01 Auf Frontplatte At front panel P9 P8 64 Direkt gekoppelt Directly coupled 5 ...

  • Emerson Process Management X-STREAM X2 Series - page 91

    Emerson Process Management GmbH & Co. OHG A-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram Erdungsbolzen auf der Montageplatte Grounding pin on mounting panel Erdungsbolzen auf der Heizungsabdeckung Grounding pin on heater cover Gn/ge gn/ye 4.300-8101 4.300-8101 Single compartment field housings L N PE Netzei ...

  • Emerson Process Management X-STREAM X2 Series - page 92

    Emerson Process Management GmbH & Co. OHG A-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.1 Block Diagram T 6.3 A / 250V L N PE Netzeingangsmodul mit Schraubklemmen, 2 -polige Sicherung 5x20 mm Power entry module with screw terminals, 2 fuseholder 5x20 mm Zeichnung/drawing 4.271-7340 Power Input AC 100 - 240 V wide range 50 / 60 Hz T ...

  • Emerson Process Management X-STREAM X2 Series - page 93

    Emerson Process Management GmbH & Co. OHG A-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix A.1 Block Diagram Intern Internal Fieldhousings (all) XSP 01 Direkt gekoppelt Directly coupled .25 .25 .1 .1 XST A 01 Stromlaufplan / s chematics: 4.350-0460 XSP 01/P32 .9 .9 .1 .1 P1 P7 XDIO 01 Stromlaufplan / s chematics: 4.300-4680 10 ...

  • Emerson Process Management X-STREAM X2 Series - page 94

    Emerson Process Management GmbH & Co. OHG A-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Druck Ch1 P31 P30 Pressure Ch2 T emperatur Ch1 P18 P17 P16 P1 1 T emperature Ch4 Ch3 Ch2 Durchfluss Ch1 P6 P7 P4 P5 Flow Ch4 Ch3 Ch2 AC-Detektoren Ch1 P24 P25 P23 P21 AC-detectors Ch4 Ch3 Ch2 Ch5 Strahler Ch1 P15 P14 P13 P12 Source Ch4 Ch3 Ch2 DC- ...

  • Emerson Process Management X-STREAM X2 Series - page 95

    Emerson Process Management GmbH & Co. OHG A-1 1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Druck Ch1 P31 P30 Pressure Ch2 T emperatur Ch1 P18 P17 P16 P1 1 T emperature Ch4 Ch3 Ch2 Durchfluss Ch1 P6 P7 P4 P5 Flow Ch4 Ch3 Ch2 AC-Detektoren Ch1 P24 P25 P23 P21 AC-detectors Ch4 Ch3 Ch2 Ch5 Strahler Ch1 P15 P14 P13 P12 Source Ch4 ...

  • Emerson Process Management X-STREAM X2 Series - page 96

    Emerson Process Management GmbH & Co. OHG A-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Physical components Spurensauerstoffmessung Trace Oxygen 4 P1 XOX 01 Stromlaufplan / s chematics: 4.350-0440 XTEC 02 Stromlaufplan/schematic 4.350-1280/3 4.300-8057 P22 P4 2 J2 2 P25, P26 T emperatursensor T emperaturesensor 2 Peltier Kühler Pelt ...

  • Emerson Process Management X-STREAM X2 Series - page 97

    Emerson Process Management GmbH & Co. OHG A-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A Appendix Intentionally left blank 12 Weitergabe sowie V ervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet. Alle Rechte vorbehalten. Copying of this document, and giving it to ot ...

  • Emerson Process Management X-STREAM X2 Series - page 98

    Emerson Process Management GmbH & Co. OHG A-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 XHM 02 Stromlaufplan/schematic 4.350-0680/3 P6 2 P4 P8 P7 2 P2 T emperatursensor T emperaturesensor 4.300-9171 2 Heiztasche Heaterjacket 655228 Übertemperaturschalter Overtemperaturswitch ETC02580 X1 1 2-adrige Leitung / cable with 2 lines Symbol ...

  • Emerson Process Management X-STREAM X2 Series - page 99

    Emerson Process Management GmbH & Co. OHG A-15 A Appendix X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 A.2 Assignment of T erminals and Sockets A .2.1 T abletop & Rack Mount Analyzers A .2 Assignment Of T erminals And Sockets DC 24 V Input ( 1 ⁄ 2 19 in analyzer) Socket X1 - Analog outputs, relay outputs 1...4 (Assignment of screw ...

  • Emerson Process Management X-STREAM X2 Series - page 100

    X-STREAM X2 Emerson Process Management GmbH & Co. OHG A-16 Short Form Manual HASX2E-SFM-HS 02/2012 A.2 Assignment of T erminals and Socket A .2.2 Field Housings Pin Signal P3.1 Input 1 P3.2 Input 2 P3.3 Input 3 P3.4 Input 4 P3.5 Input 5 P3.6 Input 6 P3.7 Input 7 P3.8 GND for Inputs 1-7 P3.9 not used P3.10 Output 5, NC P3.1 1 Output 5, NO P3.12 ...

  • Emerson Process Management X-STREAM X2 Series - page 101

    X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 ...

  • Emerson Process Management X-STREAM X2 Series - page 102

    X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 ©2012 Emerson Proce ss Manage ment. All rights re served. The Emerson logo is a tradem ark and service mark of Eme rson Elec tric Co. R osemount Analytical is a mark of one of the Eme rson Process Manage ment f amily of companie s. All other m arks are the propert y of their res pective owners. The ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Emerson Process Management X-STREAM X2 Series.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Emerson Process Management X-STREAM X2 Series by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Emerson Process Management X-STREAM X2 Series.

A complete Emerson Process Management manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Emerson Process Management X-STREAM X2 Series
5. FAQ - Frequently Asked Questions
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