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Manual Subaru Robin Power Products RGX240

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  • Subaru Robin Power Products RGX240 - page 1

    -Rain G Mot~ti’ RG RGX240, issu E EMU - GS0068 q ...

  • Subaru Robin Power Products RGX240 - page 2

    CONTENTS 1. SPECIFICATIONS .......................................... 2. PERFORMANCE ........................................... 2-1 Model RGX180 ...................................... 2-2 Model RGX240 ...................................... 2-3 Model RGX240D ..................................... 2-4 DC OUTPUT (RGX240, RGX240D) ..................... ...

  • Subaru Robin Power Products RGX240 - page 3

    r----r , I I I -I RGX180 RGXZ40 I RGX240D I - Self-Excltlry, 2 Pole, Single Phosc, Revolving-Fwlrl 6OHi! 50H7 15oow 13oow 1lOV 11.8A 22ov 5.9A 50Hz 2ooow 1700w 1lOV 15.5A ?2OV 7.7A 230V 7.4A 24OV 7.lA 24OOW 2ooow 11OV ( 18.21-1 50H7 Max. Output Fuel - F WI Tank Caf,ac~ ly Oil Capacity Rt?vnltl I lonlmln Ignltlon SVSIWTl Stwtlrlg SystRlrl Fuel Consu ...

  • Subaru Robin Power Products RGX240 - page 4

    2. PERFORMANCE 2-1 MODEL RGX180 Type . _ . . . . . . . . . . Power Factor . . . . . . . . Engine . . . . . . . . . . . . . Self-Exciting. 2-Pole. Single Phase . . 1.0 . . EY20D “(Wl-185) t 62 z” 61 “3 60 f 59 ,” 58 1 ’ 120 LO I I 1 3 6 9 1; 15 CURRENT (Al- l 53 I I 1.5 3 4.5 6 7.5 CURRENT IA)- 1.5 3 45 6 75 9 CURRENT IA) - I - 1700 t 1 15 ...

  • Subaru Robin Power Products RGX240 - page 5

    2-2 MODEL RGX240 Type ............... Power Factor .......... Engine .............. Self-Exciting, 2-Pole, Single Phase 1.0 EY20D “(Wl-185) I 4 6 ;I 10 12 14 16 18 20 - CURRENT (A) 2 t 53 52 5 51 E 50 ’ EI 49 u u - t 230 3 220 PJ 210 2 200 123456789 CURRENT7 250 / VC%TAGE 240- 230 220 ‘23456789 CURRENT(A) - 2000 Output Max. . . . . . . . . . ...

  • Subaru Robin Power Products RGX240 - page 6

    2-3 MODEL RGX240D Type ............... Self-Exciting, 2-Pole, Single Phase Power Factor .......... 1 .O Engine .............. EY20D ‘(Wl-185) 61 60 59 250 240 230 I i I 1 0 2 4 6 8 10 CURRENT (A)- 0 2 4 6 8 10 CURRENT (Al - 1500 - , I 3 5 b .-1000 2 t 500 Output Max. . . . Rated . . . ~ . . . . . . Frequency. . . . . Voltage . . . . . . . ....... ...

  • Subaru Robin Power Products RGX240 - page 7

    2-4 DC OUTPUT (RGX240, RGX24OD) DC Voltage ............................ 12V DC Ampere ........................... 8.3A DC Output .......................... 1OOW CURRENT (A) - If the generator is connected to a battery to charge it, its DC output voltage increases. The battery is charged at the increased voltage level. Performance curve @ applies to ...

  • Subaru Robin Power Products RGX240 - page 8

    3. FEATURES 1. Lightweight, Compact The Robin engine and revolving field generator designs provide added output poxer per weight and economical opera- tion. 7. Centralized Control The witches. meters. and receptacles are located together on a large-sized control box. and all operating controls are located on top of the engine for eas)- generator op ...

  • Subaru Robin Power Products RGX240 - page 9

    12. Easy Starting with Recoil Starter 13. Circuit Breaker for Troublefree Operation 14. Ruggedly Built Frame The box type frame is so ruggedly built that two or more generators can be stacked. Another convenient feature of the Robin generators. 15. A Caster Type is Optionally Available. -7- ...

  • Subaru Robin Power Products RGX240 - page 10

    SPEED CONTROL LEVEH CONTI301. BOX CHOKE KNOB STOP BUTTON / i I I GENEHATOR FlJEl S~~-~AINEH AlI{ CLEANLIt MUFFLEt FUEL GAUGE imd TANK CAP FUEL TANK I SPARK PLUG 1 , OIL GAUGE , , .I,’ / HUBBEH MOUNT I-iECOlL STARTEt7 tiANDLE / FlJEI COCK ...

  • Subaru Robin Power Products RGX240 - page 11

    4-2 RGX180 PANEL 4-2-l 1 lOV, 120V CIRCUIT BREAKER AC RECEPTACLE 1 I ‘dc vi i “. ! ‘k.. I /../- NEON LAMP / FUEL COCK EARTH (GROUNDI TERMIN/AL FiJEL STRAINER 4-2-2 220V. 23OV, 240V CIRCUIT BREAKER AC RECEPTACLE 1 EARTH fGROIJNDl TERMINAL FUEL STRAINER / NEON LAMP / FUEL COCK _- 9 - ...

  • Subaru Robin Power Products RGX240 - page 12

    4-3 RGX240 PANEL 4-3-l 1 lOV, 120v CIRCUIT BREAKER ,, AC RECEPTACLE 1 - .LOPEN, 1 , VOLTMETER , DC FUSE 10A DC OUTPUT - TERMINAL FUEL COCK i ;/ / /’ ; EARTH !GROUNDI TERMINAL FUEL STRAINER 4-3-2 22OV. 23OV, 240V CIRCUIT BREAKER AC RECEPTACLE 1 / ,,‘. ,’ , VOLTMETER / DC FUSE 10A - DC OUTPUT TERMINAL , FUEL COCK EARTH (GROUND1 TERMINA; FUEL ...

  • Subaru Robin Power Products RGX240 - page 13

    4-4 RGX240D PANEL 4-4-l llOV,‘22OV, 12OV,‘24OV AC REC’IPTACLE 2 CIRCUIT BREAKER/ AC RECEPTACLE l- -! , CIRCUIT r- BREAKER I ON OFF DC FUSE iOA EARTH IGROUND) TERMINAL’ VOLTMETER DC FUSE 10A -DC OUTPUT TERMINAL FUEL COCK FUEL STRAINER -11- ...

  • Subaru Robin Power Products RGX240 - page 14

    STATOR COMPL. ROTOR COMPL. I ;s I BRUSH HOLDER THROUGH.BOLT SLIP RING COVER BOLT FRONT COVER SHAFT -_ .- __ .-- RUBB’ER MOUNT RDTOd COMPL. ENGINE P.i.0. SHAFT REAR COVER STATOR COMPL. COOLING FAN ...

  • Subaru Robin Power Products RGX240 - page 15

    5-2 FUNCTIONS 5-2-l STATOR The stator consists of a laminated silicon steel sheet core, copper wire which winds the core, and lead wires which de- liver the power. The copper wire is wound into the main coil. sub (.ausiliary) coil, and DC coil. XC output power is taken from the main coil. and DC output power from the DC coil. (DC coil is installed ...

  • Subaru Robin Power Products RGX240 - page 16

    5-2-2 ROTOR The rotor consists of a laminated silicon steel sheet cover with a iield coil wound arcund it and cooling fans and slip rings at both ends of the shaft. The field coil leads are con- nected to the slip rings and direct current (DC) to the field coil turns the rotor and magnet. The cooling fans cool the generator by drawing cooling air f ...

  • Subaru Robin Power Products RGX240 - page 17

    An exciting current is supplied from the AVR to the rotor. The brushes are made of carbon, and the brush-holders of plastic. It is necessary to keep the contact pressure between the brushes and slip rings within specitic limits. Thus. care must be taken about brush length. (See 9-3 BRUSHES.) Fig. 5-5 5-2-3 BRUSHES 5-2-4 AVR (AUTOMATIC VOLTAGE REGUL ...

  • Subaru Robin Power Products RGX240 - page 18

    5-2-6 CIRCUIT BREAKERS Models RGX180 and RGX240 have a pushbutton circuit breaker and Model RGX240D two pushbutton circuit 1 breakers. Nomrallp, the pushbutton circuit breaker is closed with the button pushed into the panel to keep the circuit : live. If an overcurrent runs. the button comes out to break the circuit. The circuit can be closed again ...

  • Subaru Robin Power Products RGX240 - page 19

    5-2-7 FUSE The fuse prevents DC output overcurrent and short<ircuir overcurrent. Ii the generator is operated at a level exceeding the maximum current. it can cause insulation deterioration. ‘curninp. electric shock. and electric leakage. The fuse protects the generator from these troubles. Fuse capxiry: 10.1 5-2-8 RECEPTACLE and AC PLUGS Thes ...

  • Subaru Robin Power Products RGX240 - page 20

    5-2-11 REAR COVER The rear cover is also an alumrnum die casting. and has a faucet joint to hold the stator together w-ith the front cover. It has bosses inside for holding the brushes, and slits for taking cooling air in. The slits are so designed that htrman fmgers will not go in. 5-2-12 RUBBER MOUNTS (RUBBER VIBRATION ISOLATORS) Rubber pads for ...

  • Subaru Robin Power Products RGX240 - page 21

    5-3 DESCRIPTION of GENERATOR OPERATION 5-3-l REVOLVING ARMATURE TYPE and REVOLVING FIELD TYPE 1 AC VOLTMETER CONTROL BOX I NO-FUSE BREAKER ‘.... NEON LAMP / SOCKET PLUG FRONT COVER YOKE ; ENGINE FLANGE I .<‘G ---+--- POLE ASSY -FIELD COIL SHAFT / J!-kFT&f~- , ‘zzz, I I / ’ 1 i ;)’ t’ ENGlNiE P.T.C ARMATURE ASSY FIELD COIL ? ...

  • Subaru Robin Power Products RGX240 - page 22

    The RG Series 1s the revolving armature type. and the RGX Series is the revolving field tk-pe. The differences between these types and then features are described below. The constructron of the revolving armature t>-pe is shoxn in Fig. 5 -15. and that of the revolvmg field type in Fig. 5 -16. The basic operating principle of the generator is thi ...

  • Subaru Robin Power Products RGX240 - page 23

    5-3-2 PRIMARY EXCITING ACTION The RGX Series employs an exciting coil in the engine mag- neto for raising the primary voltage. This action is explain- ed. The RG Series generates a voltag2 when the generator IS started again because of the residual magnetism remaintng FC in the yokes and poles. If a generator of this type is disas- r-----1 sembled ...

  • Subaru Robin Power Products RGX240 - page 24

    5-3-4 DUAL VOLTAGE TYPE (RGX240D) The dual voltage t)-pe can generate two Foltages from a sin- gle generator. It comes in two varieties: 12OV~‘11OV and 1 lOV!ZOV. The circuit is shown in Fig. 5-l 8. Each of MC1 and MC2 generates an AC 12OV (or 1lOV) with the same phase, which is one half the rated output voltage. This model has two receptacles to ...

  • Subaru Robin Power Products RGX240 - page 25

    5-4-2 CONTROL SYSTEM The control parts are certainly located to permit centralized control at the top of the engine. The parts added or changed are as shown in Fig. 5 -20. NUT SPRIVG WASHER PANEL CP. 2 / CONTROL ROD WIRE 1 CP. WIRE 2 CP. STOP KNOB NUT BUTTON e BRACKETCP.2 GOVERNOR LEVER SPEED CONTROL CONTROL SPRING SCREW Fig. 5-20 -23- ...

  • Subaru Robin Power Products RGX240 - page 26

    5-4-3 FUEL SYSTEM The large-sized IO-liter fuel tank is mounted in the frame. The fuel piping was changed as a result as shown in Fig. 5-Z 1. FUEL GAUGE TANK HOSE CLAMP /--A .g ^ & fo CARBURETOR HOSE CLAMP BANJO FUEL STRAINER Fig. 5-21 5-4-4 COOLING SYSTEM -4 baffle is provided to prevent engine cooling air from rais- ing the temperature of oth ...

  • Subaru Robin Power Products RGX240 - page 27

    5-4-5 CARBURETOR The carburetor has an air vent and a rubber pipe to ensire stabilized performance at high temperature. RU3BER PIPE (to be connected to AIR VENT) [085 10408 501 / HOSE CLAMP 1056 10800 101 CARBURETOR ASSEMBLY [227 62320 101 Fig. 5-23 5-4-6 OTHERS The air cleaner and muffler were modified in shape, but are installed in the same way a ...

  • Subaru Robin Power Products RGX240 - page 28

    6. SAFETY PRECAUTIONS 1. Use extreme caution near gasoline. A constant danger of explosion or fire exists. Do not fill the fuel tank with gasolin u-hi12 the engin is runmng. Do not smoke or use open tlame near the fuzl tank. Be car2ful not to spill fuel when refuueling. Ii spilt. wipe it and let dry before starting the engine. 2. Do not place infla ...

  • Subaru Robin Power Products RGX240 - page 29

    7. RANGE of APPLICATIONS Generally. the rat2d power of an electrical apphan<e oiten refers to the amount oi work that can be don2 b?- it. The electric power required t?r operating an electrical apphance is not necessarily equal to the amount of work that can be done bk- it. Eiectri4 produ~rs generally ha2 a lsb2L showing their ra ted voltage. i ...

  • Subaru Robin Power Products RGX240 - page 30

    5. Lhppliances without any indication as to power consumption Some appliances have no indication as to power consumption: but instead the work load (outpurj is indicated. In such a case. power consumption is to be worked out according to the numerical formula indicated below. (Output of slectrical appliance) (Efficiency,l = (Power consumption) Effi ...

  • Subaru Robin Power Products RGX240 - page 31

    NOTE: Wiring between generator and electrical appliances 1. Allowable current of cable Use a cable with a allowable current that is higher than the rated input current of the load (electrical appliance). If the input current is higher than the allowable current of the cable used, the cable will become excessively heated and de- teriorate the insula ...

  • Subaru Robin Power Products RGX240 - page 32

    8. MEASURING PROCEDURE r 8-1 METERS 8-l-l VOLTMETERS XC and DC vo!tmeters are necessary. The approximate XC voltage ranges of the voltmetsrs to be used for various types of g2nerators are as follows: I I 0 to 150-: Type with an output voltage of I 10 or 13OV , q .n I --? 0 to 3OOV: Tl-pe with an output voltage of X0. 230. or : w‘ 3) .d ‘4OV. F ...

  • Subaru Robin Power Products RGX240 - page 33

    8-l-4 TESTER Used for measuring resistance, etc. 8-l-5 MEGGER TESTER Used for measurmg generator insulation resistance. Select one lvith testing voltage range of SOOk-. Fig. 8-4 Fig. 8-5 8-l -6 TACHOMETER There are various types of tachometers. such as contactless i CONTACTLESS TYPE i type. contact :ype. and strobe type. The contact type can ’ be ...

  • Subaru Robin Power Products RGX240 - page 34

    8-2 AC OUTPUT MEASURING ;a LOA; TOACd/LE+@ $)) Use a circuit like the one shown in Fig. 8-7 for measuring XC output. A hot plate or lamp Lvith a power factor of 1 .O ma>- be used as a load. Adjust the load and rpm. and check that the voltage range 1s as specified in Table 5-1 at the rated amperage and rated rpm I Rated voltage 1lOV 120v 220v 230 ...

  • Subaru Robin Power Products RGX240 - page 35

    l STATOR Measure the insulation resistance between the red or white coupler from the stator and the core. Fig. 8- 10 . ROTOR 1 Measure the insulation resistance between the core and one of the slip rings of the rotor. . CONTROL BOX Measure the msulation between the live parts and the casing or grounded part. Close the no-fuse breaker inst. then mea ...

  • Subaru Robin Power Products RGX240 - page 36

    9. CHECKING FUNCTIONAL MEMBERS 9-l STATOR ASSEMBLY 9-l-l MEASURING WINDING RESISTANCE Check the resistances of the leads from the stator Lvith a tester (See Fig. o - 1.) Check all the leads hich are shown b>- typ2 m the tables belc?w- An> !ead which IS mxtive is fault)-. NOTE: Testers are not so accurate that some margin of er- ror need not ...

  • Subaru Robin Power Products RGX240 - page 37

    l 50Hz 11 OVi22OV. 12OVf24OV I Wire color RED , BLACK I WHITE ’ 1.15Q I “,“:y - $1 1.15x? ! l 60Hz 1 lou;22ou. 12oui24ou 9-l-2 MEASURING INSULATION RESISTANCE Refer to 8-4 MEASURING INSULATION RESISTANCE. 9-2 ROTOR ASSEMBLY ROTOR 9-2-l WI-NDING RESISTANCE MEASURING Check the resistance between the two slip rings with a test- er. (See Fig. 9-2 ...

  • Subaru Robin Power Products RGX240 - page 38

    9-3 BRUSHES The brushes must be smooth where they contact the slip rings. If not. polish the brushes smooth with sandpaper. X brush that is not smooth produces arcs between the brush and slip ring leading to possible damage. Usable brush lengths are from 5mm to ljmm as shown in Fig. 9-3. .a brush shorter than 5mm must be replaced because decreased ...

  • Subaru Robin Power Products RGX240 - page 39

    MODEL RGX305, RGX305D I I Tester polarity i Yellow 1 Red Green 1 Brown -I I I I Yellow j One wire: OR 1 700K - 1 MZ 72K - 120KSl 65K - 10KC Another: 00 7 One wire: 0.0, 400K - 500KG ’ 72K - 120KR ! 6% - lOK,o, i Another: m Red - I - 250K-300KR ’ 00 , 400K - 500KQ 1 - - I 130K - 140Kn 00 220K - 250KR *Upper rows are for the 220, 230, 240U specif ...

  • Subaru Robin Power Products RGX240 - page 40

    9-5 FUSE HOLDER and CIRCUIT BREAKER 9-5-l CIRCUIT BREAKER Push the power switch on and check continuity. If current flows, it is normal. Devices such as that shown in Fig. 92 are necessary for checking the circuit breaker if it properly operates. The rated current is shown on the side of the circuit breaker. Adjust the load switch until the ammeter ...

  • Subaru Robin Power Products RGX240 - page 41

    9-6 RECEPTACLE and AC PLUG Check the current-carrying parts of the receptacles and AC plugs and their leads and plastic parts for burns. 9-7 VOLTMETERS and PILOT LAMP Apply AC voltage to a terminal and check if the voltmeter AC reads normal or pilot lamp lightens. VOLTMETER 9-8 DIODE STACK ASSEMBLY -- I- Fig. 9- 70 Fig. 9-9 Fig. 9- 7 1 The internal ...

  • Subaru Robin Power Products RGX240 - page 42

    9-9 PRIMARY EXCITING CIRCUIT As described m 5-3 DESCRIPTION of GENERATOR OP- ERATION. the primary exiting coil is in the magneto mounted on the engine. and the AVR has a circuit for it. 9-9-l EXCITING COIL The normal inter-terminal reststance of the exciting coil is about 10 to 30 ohms. Its voltage at the rated rpm is about AC 10 to 3OV. Check the ...

  • Subaru Robin Power Products RGX240 - page 43

    10. DISASSEMBLY and REASSEMBLY 10-I PREPARATIONS and SUGGESTIONS 1) When disassembling the engine ~ remember the locaticns of individual parts well so that they can be reassembed correct- ly. Ii you are uncertain of identify-ing some parts, it is suggested that tags be attached to them. 2) Have boxes ready to keep disassembled parts in groups. 3 ! ...

  • Subaru Robin Power Products RGX240 - page 44

    Fig. 1 O-3 Fig. 1 O-4 I 1 1 Order ’ Item [ Procedure ! Remarks Tool I 2 / Control Box ( 1 I Remove the grommet from the rear of 1 the control box. I I 1 (2) Pull out the conmxtor from the control box. and take it ofi. I PUSH The <onncxtor and PULL - - PULL coupler are so designed I Fig. 10-5 (I) YS to lock. so push and ; pul! out as shown in ( ...

  • Subaru Robin Power Products RGX240 - page 45

    Fig. 10-6 Fig. 10-7 I - Order Item 1 Procedure Remarks Tool -’ a Frame I. 1) Remove ths box sTa)-. I 1Omm spannsr 6~ bolt 3 PCS. . 2 pcs. - - ( 2, Remove ths side platss. front and rear. I I See Fig. 10-8.~ 1 Black spscial bolts are used. / 1Omm spanner or box spann2r 60 bolt -I pi.. L ! ! 3) Rzmovs th2 g2nsrator mounting nuts. 13mm spannsr Remov ...

  • Subaru Robin Power Products RGX240 - page 46

    1 Order 1 item 1 Procedure Remarks , Tool 4 Brush holder ( 1) Remove the brush cover. ! Remove the brush cover in the back of the rear cover. 40 screw . 2 pcs. I (2) Remove the brush holders. (See Fig. 10-10.) Disconnect the terminals wired to the brushes before removing the brush holders. 56 screw 2 pcs. I 1 ( + j screwdriver 1 Be sure to remove t ...

  • Subaru Robin Power Products RGX240 - page 47

    - Order 1 Item Procedure I Remarks Tool -. 6 Stator i 1) Remove the stator. , Sever hammer the wind- Plastic hammer or Puil out the stator from the front cover ings and leads. (.-j screwdriver by lightly tapping the outside of the Be careful not to peel core with a plastic hammer. (See Fig. lo- ’ stator steel sheets. the 11.) If the stator does n ...

  • Subaru Robin Power Products RGX240 - page 48

    Order / item Procedure Remarks Tool ! - Rotor ( 11 Pull out the through-bolt. Fit a box If an air spanner is at-ail- Hammer spanner or socket wrench orer the head of the through-bolt. strike it hard <ounterclockwse with a ham- mer to loosen. and remove the through-bolt. ISee Fig. 10-1-l.) 100 bo:t . . 1 pze. able, use it for easy- re- Box spanne ...

  • Subaru Robin Power Products RGX240 - page 49

    10-3 HOW TO REASSEMBLE 10-3-l FRONT COVER Attach the front cover to the engine main bearing cover. Match the faucet joint. and tighten the bolts. 89 x 18mm bolt . .1 PCS. 80 spring washer . 4 pcs. Tightening torque 130 to 110 kg-m NOTE: Make sure that the slits for cooling air are down. 10-3-Z ROTOR 1) Clean the tapered part of the engine output sh ...

  • Subaru Robin Power Products RGX240 - page 50

    10-3-3 STATOR Install the stator to tit the faucet joint of the front cwer. If it does not fit properly. lightl>- strike the stator cnre vltil a plasti, _ hammer as shown in Fig. 1 O-19. NOTE: Never strike the winding. NOTE: Make sure that the wires to the control box areup and that the wires to the brushes are to the back. (See Fig. 70-78.) y. ...

  • Subaru Robin Power Products RGX240 - page 51

    3) 3) Tighten the cover bolt. NOTE: The bolt cannot be tightened unless the front cover and rear cover are positioned correctly. The shape of the cover bolt is shown below. Install the rear cover to fit the rotor bearing. Lightly strike the circumference of the rear cover evenly with a plastic hammer. (See Fig. lo- 22.) NOTE: Be careful not to pinc ...

  • Subaru Robin Power Products RGX240 - page 52

    7j Insert the wires into the connectors. The connrctor positions and wtr2 colors are shown in Table 10-J. NOTES: Terminals 3 through ‘z; and cj, @are for 2mm’ wire, terminals ‘5,s. for 1.25 mm’ wire, and .z~ through c$ij for 0.75 mm’ wire. Fig. lo-24 n I I 3 ::z / 12; ’ .zj ! RGX180 - - - WHITE RED i BROWN GREEN WHITE RED I RGX240 1 - - ...

  • Subaru Robin Power Products RGX240 - page 53

    2 I Attach the connector to the brush holder. Connect the green lead to the stator side and the brown lead to the bearing side. Ficr. 7 O-27 3) Install the brush cover. 49 x 10 mm screw . . 3 pcs. 10-3-6 FRAME 1 I The frame has holes for the rubber mount locks. Hold the rubber mounts so their locks are in line with the ho!es. and tighten the nuts o ...

  • Subaru Robin Power Products RGX240 - page 54

    2> Install the generator in the frame. Lift the generator with a chain b!ock. install it in the Dame. and tighten the nuts. (See Fig. 10-29.) 8Qnuts. . _ . . . . . . . .4pcs. SQ washers . . . . . . . .-I pcs. 8~ spring washers . . . .-I PCS. Fig. lo-29 3) Attach the side plates to the frame. &fount the side plate that reads “Robin Generato ...

  • Subaru Robin Power Products RGX240 - page 55

    3) Connect the connectors to the control box. And push the connectors into the control box. 4j Install the bushing on the control box. NOTE: No clearance is allowed between the grommet and bushing. (See Fig. 10-32.) I- ‘1 - Fig. lo-32 10-3-8 FUEL TANK 1) Connect the rubber pipe to the engine carburetor and fasten it with the hose clamp. Attach th ...

  • Subaru Robin Power Products RGX240 - page 56

    FUEL TANK FUEL GAUGE RUBBER PIPE 4 ’ - HOSE CLAMP I i STRAINER BRACKET FUEL STRAINER BANJO BOLT / BANJO BOLT RUBBER PIPE HOSE CLAMP Fig. lo-33 - 54 - ...

  • Subaru Robin Power Products RGX240 - page 57

    10-4 CONTROL BOX CHECK, DISASSEMBLY, and REASSEMBLY 10-4-l CHECK Check the wiring bp removing the control box from the frame and taking the panel B (rear panel) off, 10-4-2 DISASSEMBLY 1) Remove the control box panel B (.rear panel) and the front panel from the control box. (See Fig. 10-34.) 2) Remove the connectors from the control box, and the wi ...

  • Subaru Robin Power Products RGX240 - page 58

    11. TROUBLE-SHOOTING When rhe generator is in trouble. carefully check the trouble and remed)- IL (11 ( Voltmeter does not work or pilot lamp does not light. I (Cause) (Remedy) 1 I 1 Voltmeter or pilot lamp is defective 0 Replace. Wrong wiring or some leads unconnected l Wire correctly. y Primary Exciting coil defective l Replace exciting coll. 7 O ...

  • Subaru Robin Power Products RGX240 - page 59

    (Cause) (Remedy) &+x+ See (1) Voltmeter does not work. Fuse burnt out OK Wrong wiring Characteristics faulty Diode broken DC coil broken Rpm unadjusted OK f Check AVR AVR broken . Check for cause and replace. . Wire correctly. l Replace. . Replace stator. l Replace ctator. 0 Adjust. 0 Wire correctly. c Replace. - 57 - ...

  • Subaru Robin Power Products RGX240 - page 60

    (4) ( Voltage too low J Uhusel I If AC voltage is less than 1OV. voltmeter needle should not deflect. Rpm unadjusted I OK Wiring checked? 1 loose wire joints 1 Wrong wiring ;OK i than 4f2 Field coil shorted I OK OK Brush defective *- ----+ Main co11 shorted . Replace stator. !OK AVR broken . (Remedy) Adjust. Wire correctly. Adjust. Replace rotor. C ...

  • Subaru Robin Power Products RGX240 - page 61

    / ’ Off-load voltage is normal, but load cannot be (Cause) jOK IOK AC plug crecked for shortcl-cult! AC plug shorted 1 I L ‘IsI Loadshorted 1 I L__1 Resistance infinite I Load defective ! l 1 (Remedy) Adjust Change load. Correct. Check and correct load. Correct. Charge FUo-Fuse breaker. Check and correct load. l Replace. Check. Correct. Repiace ...

  • Subaru Robin Power Products RGX240 - page 62

    12. OPTIONS 12-l CASTER 1) The caster base IS fitted with rubber casters 5Omm in diameter and the caster base 1s bolted to rhe frame. 2) The frame has threaded holes for mounting the caster bases. BOLT6ox15... 16 pa. : ,;’ /’ BOLT6~~15...16pcs. WASHER 60.. .16 pa. NUT 60. 16 PCS. - 60 - ...

  • Subaru Robin Power Products RGX240 - page 63

    13. CIRCUIT DIAGRAM MODEL RGX240 GENERATOR CONTFOL BOX ENGINE --- --- r r / i 7 II 1 i It I 1 c / I ( ’ II . 7 MG -1 EC! SB I d -CB- I i I II L UHANti (RED WHITE I-- 1 I DC OUT O-T YELLOW I I I - YELLOW I I I l-r jj- II ]j I ---- 1 E II MODEL RGX240D GENERATOR CONTROL BOX ENGINE I I I I ! CB DC OUT -...-. : lT.I.C.1 ----Gil- 0 i i,T YELLOW -T j 1 ...

  • Subaru Robin Power Products RGX240 - page 64

    MODEL RGXIBO GENERATOR CONTROL BOX ENGINE -- . SYMBOLS Symbols I ~~ Name of Parts MC : AC Winding I SC 1 Auxiliary Winding r Symbols Name of Parts I RW : Receptacle (11 OV or 12OV) I I RECl j Receptacle (220V or 24OV) I I DC 1 DC Winding I I T 1 Terminal FC ! Field Winding I B ! Brush CB Circuit Breaker SP : Spark Plug I AVR Automatic Voltage Regul ...

  • Subaru Robin Power Products RGX240 - page 65

    JI HEAVY IN USTRIES LTD. ...

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Subaru Robin Power Products RGX240 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Subaru Robin Power Products RGX240.

A complete Subaru Robin Power Products manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Subaru Robin Power Products RGX240 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Subaru Robin Power Products RGX240, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Subaru Robin Power Products RGX240, that we can find in the current document
3. Tips how to use the basic functions of the device Subaru Robin Power Products RGX240 - which should help us in our first steps of using Subaru Robin Power Products RGX240
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Subaru Robin Power Products RGX240
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Subaru Robin Power Products RGX240 in a specific country, if it was not possible to solve the problem on our own.

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