Manual Tri-M Systems HE104

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  • Tri-M Systems HE104 - page 1

    WinSystems partners with Tri-M Systems WinSystems ® is pleased to be partnered with the T ri-M ® industrial power supply group. T ri-M ® is a leader in industrial PC/104 DC/DC power supplies. With T ri-M ® ’s outstanding reputation for support, we recommend all technical and R oHS inquiries regarding their modules be sent to T ri-M ® directl ...

  • Tri-M Systems HE104 - page 2

    PC/104 Vehicl e Power Supply High Efficien cy & Sma rt Ch arging Vehicle Pow er S uppl y DC to DC Co nvertor M anufa ctured by TR I-M ENGIN EER ING Eng ine ered Soluti ons f or Em bedd ed Appli cati ons Technical Ma nual P/N: HE104MAN -V8 Revisio n: 23 Ju n e 2005 TRI-M E N GINEERIN G 140 7 Kebet W ay, Un it 100 Port Coqu itlam, BC V3 C 6L3 Can ...

  • Tri-M Systems HE104 - page 3

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @tri-m.c om C a nada W e b site: www.tri-m.c om 2 CH A PTER 1 : IN T R ODU C TION........................................................................................ ...

  • Tri-M Systems HE104 - page 4

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 3 PREFACE This manua l i s for i ntegr ators of app li cations o f embe dded systems. It con tai ns informat i o n on h ...

  • Tri-M Systems HE104 - page 5

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 4 CHA P TER 1: INTR ODUC TION 1.1 GENERAL DESCRIP TION The HE104 multi p l e ou tput DC to DC 50 w att co nverter i s a ...

  • Tri-M Systems HE104 - page 6

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 5 1.2 Features • DC to DC conver t or for PC/104 bus equipped products. • “Loa d Dum p ” transient suppression ...

  • Tri-M Systems HE104 - page 7

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 6 1.3 Specif ications Power Supply Specifi cations M odel H E10 4 5V outpu t* 10A 12V ou tput 2A -5V outpu t 400 m A -1 ...

  • Tri-M Systems HE104 - page 8

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 7 CHA P TER 2: CON FIGURA TION A N D INST A L LA TI ON 2.1 Introduc tion This chapter describes the configuration and i ...

  • Tri-M Systems HE104 - page 9

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 8 2.2 Power C onsiderati ons Usable +5V output =1 0A – (I [-5 ] + I [-12] • 2.4 + I [12] • 2.4 ) 0. 8 The +5V sw ...

  • Tri-M Systems HE104 - page 10

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 9 2.3.2 Output Pow er Connector Output p ow er is available for non- PC/1 04 use via co nnector CN2. - Terminal 1: +5VD ...

  • Tri-M Systems HE104 - page 11

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 10 Ex a mples of NMH0515S can g enerate the follow ing vo l tages: - 1 5V by c onnecting NMH “0V” to HE104 comm on ...

  • Tri-M Systems HE104 - page 12

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 11 2.6.2 + 5VDC Low Q/ Noise (Q= quiescent) This j u m pe r allows the +5VDC regu l ator IC1 t o b e changed from the l ...

  • Tri-M Systems HE104 - page 13

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 12 Figur e 2.3, HE104 Mezzan ine Conne c tors Connector C N5 Pinou t Connector C N6 Pinou t 1. +5V 10. +5V 1. PM104-P1 ...

  • Tri-M Systems HE104 - page 14

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 13 Figur e 2-2, I nterrupt I RQ Selection 2.8 Power Ma nagemen t Controller PM10 4 (optional) The Power Manage ment Con ...

  • Tri-M Systems HE104 - page 15

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 14 Tab le 2.1 PM 104 Pin Number and I /O Functions IC3 PIN# PM104 Microcont roller Descr iption (IC3) HE10 4 Function o ...

  • Tri-M Systems HE104 - page 16

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 15 2.10 HE104 Effici ency and H eat Dissi pation Cal culation The a ve rage efficiency for the +5V output of the HE104 ...

  • Tri-M Systems HE104 - page 17

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 16 CHA P TER 3: TH EOR Y OF OPERA TION 3.1 Input pow er protect ion Input power i s conne cted to the scr ew te rminal ...

  • Tri-M Systems HE104 - page 18

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 17 3.3 Switchi ng regulat or, +12VDC A s witching r egulator IC2, generates the +12VDC out put and op erates i n a “ ...

  • Tri-M Systems HE104 - page 19

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 18 3.5 Filter Ca pacitors At 10kHz and a bove, th e i m pedan ce of filter capacitor s i s essen t ially their effe ct ...

  • Tri-M Systems HE104 - page 20

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 19 Note: t hat onl y the ESR o f the output cap a ci to r is used i n th e form u la. It i s assum ed th at the capacit ...

  • Tri-M Systems HE104 - page 21

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 20 A PPE ND IX 1: HE104, +5 V Regulat or Block Dia g ram : 1.1 HE104, +12V, -12V, &-5V Regula t or Block Diagram ...

  • Tri-M Systems HE104 - page 22

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 21 ...

  • Tri-M Systems HE104 - page 23

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 22 A PPE ND IX 2: A DV A NT A GES OF USING A C TERMINA TION: One of the r e quirements o f e m bed ded el e ctronics is ...

  • Tri-M Systems HE104 - page 24

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 23 A PPE ND IX 3: I nst allation H int s f or the H E 104 Po w er Supply : 1. T o m i ni m i ze noi se i nduced i nto t ...

  • Tri-M Systems HE104 - page 25

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 24 (P6KE or 1.5KE ) will not survive the high-energy discharge of a “load dump”. Special aut o m oti ve suppre sso ...

  • Tri-M Systems HE104 - page 26

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 25 m a xi m u m charge t i m e, n egati ve delta V. The user must set these for the t y pe and si z e of battery to be ...

  • Tri-M Systems HE104 - page 27

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 26 A vari e ty of te m per ature sensors can be connected including thermistors and conditioned sensors such as LM35s. ...

  • Tri-M Systems HE104 - page 28

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 27 7. Sample Ba tter y Charg ing Program Listi ng The f o llo w ing program listing is intended for use as a guide to c ...

  • Tri-M Systems HE104 - page 29

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 28 ‘D1 = 0, D0 = 0 cha n nel 0 in p ut, pin3 of connector CN3 ‘D1 = 0, D0 = 1 cha n nel 1 in p ut, pin4 of connecto ...

  • Tri-M Systems HE104 - page 30

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 29 Let DIOp =D0 ‘ ne xt bi t of comm and Pulsou t CLK.2 ‘ Act i va te the LT C1594 Low CS 1 ‘ G et ready f or inp ...

  • Tri-M Systems HE104 - page 31

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 30 Let Bat1_chrg = 0 Main_Batt1 : Low PS U_OnOff ‘ Just m aki ng sur e PSU stays on ! If Bat1_Chr g = 1 then Bat t_Tr ...

  • Tri-M Systems HE104 - page 32

    23 June 2005 HE104MAN -V8 M anual T r i-M En gineerin g Tel: 800.665.5 600, 604. 945.9565 1407 K ebe t W ay, Unit 1 00 Fax: 604.945.9 566 Port Coqui tlam, BC V 3C 6L3 E-mail: inf o @ tri-m.c om C a n ada W e b site: www.tri-m.c om 31 Distribute d By: ...

Manufacturer Tri-M Systems Category Power Supply

Documents that we receive from a manufacturer of a Tri-M Systems HE104 can be divided into several groups. They are, among others:
- Tri-M Systems technical drawings
- HE104 manuals
- Tri-M Systems product data sheets
- information booklets
- or energy labels Tri-M Systems HE104
All of them are important, but the most important information from the point of view of use of the device are in the user manual Tri-M Systems HE104.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Tri-M Systems HE104, service manual, brief instructions and user manuals Tri-M Systems HE104. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Tri-M Systems HE104.

A complete manual for the device Tri-M Systems HE104, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Tri-M Systems HE104 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Tri-M Systems HE104.

A complete Tri-M Systems manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Tri-M Systems HE104 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Tri-M Systems HE104, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Tri-M Systems HE104, that we can find in the current document
3. Tips how to use the basic functions of the device Tri-M Systems HE104 - which should help us in our first steps of using Tri-M Systems HE104
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Tri-M Systems HE104
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Tri-M Systems HE104 in a specific country, if it was not possible to solve the problem on our own.

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