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Manual Harbor Freight Tools 96549

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  • Harbor Freight Tools 96549 - page 1

    GAS ENGINE - 6.5 HP Model 96549 ASSEMBL Y AND OPERA TION INSTR UCTIONS Due to continuing impro vements , actual product may diff er slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our website at: http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INST ...

  • Harbor Freight Tools 96549 - page 2

    P age 2 SKU 96549 For technical questions, please call 1-800-444-3353. Contents SPECIFICA TIONS ......................................................................................... 3 Sav e This Manual ............................................................................................... 3 SAFETY W ARNINGS AND PRECA UTIONS ............ ...

  • Harbor Freight Tools 96549 - page 3

    P age 3 SKU 96549 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS P ower Output 6.5 HP OHV Gas Engine, EP A appro ved Displacement / Stroke 196 cc; 4-stroke Ignition T ype Electronic ignition (T .C .I.) Cooling System F orced air cooling Idling Carburetor Adjust 1700 +/- 150 RPM V alve clearance Cold engine – Intak e: 0.15 +/ ...

  • Harbor Freight Tools 96549 - page 4

    P age 4 SKU 96549 For technical questions, please call 1-800-444-3353. Observe work area conditions. Do not use the Engine in damp or wet locations. Do not e xpose to rain. K eep w ork area w ell lit. Do not use powered tools in the presence of flammable gases or liquids . Keep c hildren awa y . Children must ne ver be allo wed in the work area. D ...

  • Harbor Freight Tools 96549 - page 5

    P age 5 SKU 96549 For technical questions, please call 1-800-444-3353. Fire Hazard! Do not fill gas tank when the Engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before star ting the Engine . Do not operate near a pilot light or open flame . Operate the Engine in well-ventilated areas only . Carbon Mono xide ...

  • Harbor Freight Tools 96549 - page 6

    P age 6 SKU 96549 For technical questions, please call 1-800-444-3353. MOUNTING Mount the Engine using the f our mounting holes at the base (hardware not supplied). Select a flat, le vel location ab le to withstand the weight, vibr ation, and the load de vice connected to the Engine. If installed indoors , proper e xhaust ventilation tubing must b ...

  • Harbor Freight Tools 96549 - page 7

    P age 7 SKU 96549 For technical questions, please call 1-800-444-3353. Pre-Operation Chec ks Caution: Failure to ad d oil to the Engine bef ore use will dama ge the Engine and void the factory warranty . Engine oil is the k ey f actor in engine perf or mance . Do not use Engine oil with additives . Do not use two-strok e gasoline-oil. Using these p ...

  • Harbor Freight Tools 96549 - page 8

    P age 8 SKU 96549 For technical questions, please call 1-800-444-3353. Starting the Engine During this procedure, it ma y be helpful to ref er to the photos of the Engine Controls on page 6. Push the Gas V alve to the open (right) position. Close the Choke (15F) b y pulling it to the left. Note: If the Engine is already hot, it is not necessar y to ...

  • Harbor Freight Tools 96549 - page 9

    P age 9 SKU 96549 For technical questions, please call 1-800-444-3353. TR OUBLESHOO TING General/Basic T r oubleshooting Symptom Probab le Cause P ossible Remedy Engine will not star t. 1. On/Off Switch in Off position. 2. Gas V alve in closed position. 3. Choke set to open position. 4. Gas T ank empty . 5. Spark plug dir ty . 6. T echnical problem ...

  • Harbor Freight Tools 96549 - page 10

    P age 10 SKU 96549 For technical questions, please call 1-800-444-3353. Low Engine P ower Symptom Probab le Cause P ossible Remedy When pressing Throttle f or higher speed, engine responds slowly; speed is decreased; or engine stops. Incorrect Ignition timing. Re-adjust ignition advance angle . Fuel supply problem: 1. Fuel line is clogged or has ai ...

  • Harbor Freight Tools 96549 - page 11

    P age 11 SKU 96549 For technical questions, please call 1-800-444-3353. Engine Excessively Hot Symptom Probab le Cause P ossible Remedy Engine runs excessiv ely hot. 1. Ignition timing off . 2. Engine oil low . 3. Exhaust pipe or muffler clogged. 4. Flow guard is leaking. 5. Cooling f an loose, damaged, or clogged. 6. Cylinder , piston, or piston ...

  • Harbor Freight Tools 96549 - page 12

    P age 12 SKU 96549 For technical questions, please call 1-800-444-3353. MAINTENANCE Bef ore performing maintenance procedures, it ma y be helpful to locate the items to be ser viced in the photos on page 5. Man y Engine maintenance , adjustments , and repairs m ust be completed by a qualified, small engine mechanic. Scheduled Maintenance Frequency ...

  • Harbor Freight Tools 96549 - page 13

    P age 13 SKU 96549 For technical questions, please call 1-800-444-3353. Measure the Spar k Plug electrode gap with a feeler gauge (not supplied). It should be between 0.7 to 0.8 mm. If adjustment is necessar y , bend the side electrode carefully , then re-measure. If Spark Plug Gasket is damaged, replace it. Replace Spar k Plug by hand f or the fi ...

  • Harbor Freight Tools 96549 - page 14

    P age 14 SKU 96549 For technical questions, please call 1-800-444-3353. T orque V alue f or Major Engine Bolts Item T orque V alue (ft-lb) Cylinder Head Bolts 18 Flywheel Bolt 52~59 Crankcase Co ver Bolts 18 Connecting Rod 9 T ranspor ting the Engine Press the Gas V alve to the left (closed) position. W ait until the engine is cool before lifting a ...

  • Harbor Freight Tools 96549 - page 15

    P age 15 SKU 96549 For technical questions, please call 1-800-444-3353. PLEASE READ THE FOLLO WING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUT OR HAS PRO VIDED THESE P AR TS LISTS AND ASSEMBL Y DIAGRAMS IN THIS MANU AL AS A REFERENCE T OOL ONL Y . NEITHER THE MANUF A CTURER OR DISTRIB UT OR MAKES ANY REPRE- SENT A TION OR W ARRANTY OF ANY KIND T ...

  • Harbor Freight Tools 96549 - page 16

    P age 16 SKU 96549 For technical questions, please call 1-800-444-3353. P AR TS LISTS AND ASSEMBL Y DIA GRAMS Crankcase Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List A , CRANKCASE ASSEMBL Y and the ITEM No . Crankcase P ar ts List P art Description Qty 1A Drain Plug 2 2A W asher 2 3A Bearing, 6205 1 4A Seal, Oil ...

  • Harbor Freight Tools 96549 - page 17

    P age 17 SKU 96549 For technical questions, please call 1-800-444-3353. Crankcase Co ver Assembl y Diagram Note: When order ing par ts from this list, specify: Parts List B , CRANKCASE CO VER AS- SEMBL Y and the ITEM No . Crank Case Co ver P ar ts List P art Description Qty 1B Oil Plug with Seal 1 2B Oil Plug 1 3B Seal 2 4B Crankcase Cov er 1 5B Be ...

  • Harbor Freight Tools 96549 - page 18

    P age 18 SKU 96549 For technical questions, please call 1-800-444-3353. Cylinder Head and Co ver Assembl y Diagram Note: Whe n orde ring pa r ts fro m thi s list , spe cif y: P arts List C , CYLI NDE R HEA D AND CO VER ASSEMBL Y and the ITEM No . Cylinder Head and Co ver P ar ts List P art Description Qty 1C Bolt, M6x12 6 2C Air duct 1 3C Intake V ...

  • Harbor Freight Tools 96549 - page 19

    P age 19 SKU 96549 For technical questions, please call 1-800-444-3353. Crankshaft, Piston, and Connecting Rod Assembly Dia gram Note: When ordering par ts from this list, specify: Parts List D , CRANKSHAFT , PIST ON, AND CONNECTING ROD ASSEMBL Y and the ITEM No. Crankshaft, Piston, and Connecting Rod P ar ts List P art Description Qty 1D Piston Ri ...

  • Harbor Freight Tools 96549 - page 20

    P age 20 SKU 96549 For technical questions, please call 1-800-444-3353. Camshaft and Roc ker V alve Assembly Diagram Note: When ordering par ts from this list, specify: P ar ts List E , CAMSHAFT AND ROCKER V AL VE ASSEMBL Y and the ITEM No . Camshaft and Roc ker V alve Parts List P art Description Qty 1E Lock Nut 2 2E Slee ve 2 3E V alve, Roc ker 2 ...

  • Harbor Freight Tools 96549 - page 21

    P age 21 SKU 96549 For technical questions, please call 1-800-444-3353. Carb uretor Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List F , CARB URET OR ASSEMBL Y and the ITEM No . Carb uretor P ar ts List P art Description Qty 1F Inlet Gasket 1 2F Connecting Block 1 3F Carburetor Gask et 1 4F Screw , Idle Adjustment ...

  • Harbor Freight Tools 96549 - page 22

    P age 22 SKU 96549 For technical questions, please call 1-800-444-3353. Fuel T ank Assembl y Diagram Note: When order ing par ts from this list, specify: P ar ts List G , FUEL T ANK ASSEMBL Y and the ITEM No . Fuel T ank P ar ts List P art Description Qty 1G Pipe Clamp 2 2G Pipe, Outlet 1 3G Bolt, M6x22 1 4G Connector 1 5G P acking Ring 1 6G Nut, M ...

  • Harbor Freight Tools 96549 - page 23

    P age 23 SKU 96549 For technical questions, please call 1-800-444-3353. Air Cleaner Assembl y Diagram Note: When ordering par ts from this list, specify: Parts List H , AIR CLEANER ASSEMBL Y and the ITEM No . Air Cleaner P ar ts List P art Description Qty 1H Wing Nut 2 2H Air Cleaner Cov er 1 3H Filter Element 1 4H W asher 1 5H Slee ve A 2 6H Air C ...

  • Harbor Freight Tools 96549 - page 24

    P age 24 SKU 96549 For technical questions, please call 1-800-444-3353. Muffler Assembl y Diagram Note: When order ing par ts from this list, specify: Parts List J , MUFFLER ASSEMBL Y and the ITEM No . Muffler P ar ts List P art Description Qty 1J Screw , M5x8 4 2J Muffler Hood 1 3J Nut, M8 2 4J Muffler 1 5J Exhaust Muffler 1 6J Exhaust Gasket ...

  • Harbor Freight Tools 96549 - page 25

    P age 25 SKU 96549 For technical questions, please call 1-800-444-3353. Recoil Star ter Assembl y Diagram Note: Whe n or derin g pa r ts from thi s li st, spe cify : P arts Li st K , RE COIL ST AR TER ASS EMB L Y and the ITEM No . Recoil Star ter P ar ts List P art Description Qty 1K Bolt, M6x22 1 2K Crankcase Side Plate Assy 1 3K Bolt, M6x18 3 4K ...

  • Harbor Freight Tools 96549 - page 26

    P age 26 SKU 96549 For technical questions, please call 1-800-444-3353. Regulator Contr ol Assembl y Diagram Note: When ordering par ts from this list, specify: P ar ts List L , REGULA T OR CONTROL ASSEMBL Y and the ITEM No . Regulator Contr ol P ar ts List P art Description Qty 1L Nut, M6 1 2L P anel, Setting 1 3L Spring P atch 1 4L Hand Grip 1 5L ...

  • Harbor Freight Tools 96549 - page 27

    P age 27 SKU 96549 For technical questions, please call 1-800-444-3353. Flywheel Assemb ly Dia gram Note: When order ing par ts from this list, specify: P ar ts List M , FL YWHEEL ASSEMBL Y and the ITEM No . Flywheel P ar ts List P art Description Qty 1M Nut, M14x1.5 1 2M Star ting Flange 1 3M Flywheel F an 1 4M Flywheel 1 ...

  • Harbor Freight Tools 96549 - page 28

    P age 28 SKU 96549 For technical questions, please call 1-800-444-3353. Ignition Coil Assembl y Diagram Note: When order ing par ts from this list, specify: P ar ts List N , IGNITION COIL ASSEMBL Y and the ITEM No . Ignition Coil P ar ts List P art Description Qty 1N Screw , M6x22 2 2N Engine Stop Cable 1 3N Ignition Coil 1 4N Spark Plug Cap 1 5N I ...

  • Harbor Freight Tools 96549 - page 29

    P age 29 SKU 96549 For technical questions, please call 1-800-444-3353. Wiring Diagram LIMITED 90 D A Y W ARRANTY Harbor F reight T ools Co . make s e v er y eff or t to assure that its products meet high qualit y and durability standards, and warrants to the original purchaser that this product is free from def ects in materials and workmanship f ...

  • Harbor Freight Tools 96549 - page 30

    P age 30 SKU 96549 For technical questions, please call 1-800-444-3353. Emission Contr ol systEm W arranty United States Emission Control Def ects Warranty Statement The United States En vironmental Protection Agency (herein EP A) and Harbor F reight T ools (herein HFT) are pleased to explain the emission control system warranty on your 1997 and la ...

  • Harbor Freight Tools 96549 - page 31

    P age 31 SKU 96549 For technical questions, please call 1-800-444-3353. 6. W arranted P ar ts 1) Fuel Metering System Carburetor and its internal par ts. Fuel pump (if so equipped). Cold star t enrichment system. 2) Air Induction System Intake pipe/manif old. Air cleaner . 3) Ignition System Spark plug. Magneto ignition system. 4) Catalyst System ( ...

Manufacturer Harbor Freight Tools Category Automobile Parts

Documents that we receive from a manufacturer of a Harbor Freight Tools 96549 can be divided into several groups. They are, among others:
- Harbor Freight Tools technical drawings
- 96549 manuals
- Harbor Freight Tools product data sheets
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- or energy labels Harbor Freight Tools 96549
All of them are important, but the most important information from the point of view of use of the device are in the user manual Harbor Freight Tools 96549.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Harbor Freight Tools 96549, service manual, brief instructions and user manuals Harbor Freight Tools 96549. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Harbor Freight Tools 96549.

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A complete manual for the device Harbor Freight Tools 96549, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Harbor Freight Tools 96549 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Harbor Freight Tools 96549.

A complete Harbor Freight Tools manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Harbor Freight Tools 96549 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Harbor Freight Tools 96549, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Harbor Freight Tools 96549, that we can find in the current document
3. Tips how to use the basic functions of the device Harbor Freight Tools 96549 - which should help us in our first steps of using Harbor Freight Tools 96549
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Harbor Freight Tools 96549
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Harbor Freight Tools 96549 in a specific country, if it was not possible to solve the problem on our own.

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