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Harbor Freight Tools 97099 - page 1
MET AL CUTTING BANDSA W 7” X 12” Model 97009 SET UP AND OPERA TING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally . Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Vi ...
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Harbor Freight Tools 97099 - page 2
Page 2 SKU 97009 For technical questions, please call 1-800-444-3353. T ABLE OF CONTENTS Important Safety Information ...................................................................3 General Safety Rules.................................................................................4 Specic Safety Rules...................................... ...
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Harbor Freight Tools 97099 - page 3
Page 3 SKU 97009 For technical questions, please call 1-800-444-3353. SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha ...
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Harbor Freight Tools 97099 - page 4
Page 4 SKU 97009 For technical questions, please call 1-800-444-3353. GENERAL SAFETY RULES W ARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock, re, and/or serious injury . The term “power tool” in all of the warnings listed below refers to your line-operated (corded) power tool. SA VE ...
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Harbor Freight Tools 97099 - page 5
Page 5 SKU 97009 For technical questions, please call 1-800-444-3353. Avoid accidental starting. Ensure the switch is in the of f-position before plugging in. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury . Do not overreach. Kee ...
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Harbor Freight Tools 97099 - page 6
Page 6 SKU 97009 For technical questions, please call 1-800-444-3353. SPECIFIC SAFETY RULES Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight T ools for a replacement. Make sure the Bandsaw is located on a at, level, sturdy surface capable of supporting the weig ...
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Harbor Freight Tools 97099 - page 7
Page 7 SKU 97009 For technical questions, please call 1-800-444-3353. When cutting magnesium, use soluble oils or emulsions (oil/water mix) as water only will greatly intensify any accidental magnesium chip re. See your industrial coolant supplier for specic coolant recommendations when cutting magnesium. Avoid unintentional starting. Prepare ...
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Harbor Freight Tools 97099 - page 8
Page 8 SKU 97009 For technical questions, please call 1-800-444-3353. SA VE THESE INSTRUCTIONS. GROUNDING Improperly connecting the grounding wire can result in electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove ...
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Harbor Freight Tools 97099 - page 9
Page 9 SKU 97009 For technical questions, please call 1-800-444-3353. Double Insulated T ools: T ools with T wo Prong Plugs T ools marked “Double Insulated” do not require grounding. They have a special double insulation system which satises OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the ...
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Harbor Freight Tools 97099 - page 10
Page 10 SKU 97009 For technical questions, please call 1-800-444-3353. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOL T) NAMEPLA TE AMPERES (at full load) EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – ...
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Harbor Freight Tools 97099 - page 11
Page 1 1 SKU 97009 For technical questions, please call 1-800-444-3353. UNP ACKING When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight T ools at the number shown on the cover of this manual as soon as possible. SET UP INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY ...
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Harbor Freight Tools 97099 - page 12
Page 12 SKU 97009 For technical questions, please call 1-800-444-3353. OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Caution: Even though the unit is equipped with wheels and a carrying handle, always s ...
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Harbor Freight Tools 97099 - page 13
Page 13 SKU 97009 For technical questions, please call 1-800-444-3353. Setting up the Quick Vise an angle: Remove Screws (A and B) from base of the Rear V ise Jaw (22). Position (D) over (B) and attach the Screw and W asher (19 and 22) and attach Screw (B). Attach Carriage Screw (17) onto Slot (C) through the curved slot in the Base (1). Align edge ...
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Harbor Freight Tools 97099 - page 14
Page 14 SKU 97009 For technical questions, please call 1-800-444-3353. A D B FIGURE F T O ADJUST THE STOP BLOCK For repeated cuts of pre-set lengths Loosen the Thumb Screw (38) that holds the Stop Block (41) to the Stock Stop Rod (40). (See Figure G) Adjust the Stop Block (41) to the desired length position. Then re-tighten the Thumb Screw (38). (S ...
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Harbor Freight Tools 97099 - page 15
Page 15 SKU 97009 For technical questions, please call 1-800-444-3353. T O CONVERT THE BANDSA W FOR VERTICAL USE NOTE: Notching, slitting, and contour work is best done with the Bandsaw in its vertical position. Raise the Saw Head to its full vertical position, making sure it locks into position by turning the Cylinder ’s (216) on/of f valve to i ...
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Harbor Freight Tools 97099 - page 16
Page 16 SKU 97009 For technical questions, please call 1-800-444-3353. Guide the Saw Blade (251) through the slot in the V ertical Saw T able (55-2), and secure it in position with the two Screws (266-7). (See Figure J.) 4. SCREWS (266-7) VERTICAL SA W T ABLE (55-2) FIGURE J Remove the two Screws (266-7), and remove the Deector Plate (266-3). (S ...
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Harbor Freight Tools 97099 - page 17
Page 17 SKU 97009 For technical questions, please call 1-800-444-3353. T o adjust the Saw Blade (251) speed, loosen the two Hex Nuts (304) and Hex Screws (307-2). Slide the Motor (300) forward to release tension on the Belt (208). (See Figure L.) 2. HEX NUT (304) (REMAINING 3 HEX NUTS NOT SHOWN) FIGURE L MOTOR MOUNT PLA TE (303) BEL T (208) Remove ...
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Harbor Freight Tools 97099 - page 18
Page 18 SKU 97009 For technical questions, please call 1-800-444-3353. than the other , it will begin cutting crooked. A Saw Blade replacement will correct this problem, whereas Blade Guide Bearings adjustment will not. If a new Saw Blade (251) does not correct the problem, check the clearance between the Saw Blade and Blade Guide Bearings (266-10) ...
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Harbor Freight Tools 97099 - page 19
Page 19 SKU 97009 For technical questions, please call 1-800-444-3353. With the Bandsaw running, turn the Adjusting Hex Head Screw (240) until the Saw Blade (251) is tracking properly , making sure Blade tension is maintained by turning the Adjustable Blade Knob (245) clockwise. (See Figure O.) Make sure to retighten the upper Hex Head Screw (243) ...
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Harbor Freight Tools 97099 - page 20
Page 20 SKU 97009 For technical questions, please call 1-800-444-3353. T O ADJUST THE BLADE GUIDE BRACKETS The Adjustable Blade Guide Knob (261) is adjusted by loosening the Knob and sliding the Adjustable Bracket (269S) up or down to accommodate the width of the workpiece. (See Figure Q.) The Adjustable Bracket (269S) should be set as close as pos ...
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Harbor Freight Tools 97099 - page 21
Page 21 SKU 97009 For technical questions, please call 1-800-444-3353. HOSE (78) COOLANT T ANK (82) FIGURE R BASIC BANDSA W OPERA TION - VERTICAL POSITION W ARNING! Always wear ANSI-approved safety impact eye goggles when operating the Bandsaw . Never wear loose tting clothin. When operating the machine, keep the Bandsaw Blade enclosure closed. ...
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Harbor Freight Tools 97099 - page 22
Page 22 SKU 97009 For technical questions, please call 1-800-444-3353. T urn the Coolant Pump Fitting (91S) to its “OPEN” position. Then turn the Coolant Pump T oggle Switch (750S2) to its “ON” position. (See Figure S.) T urn the Motor T oggle Switch (750S4) to its “ON” position. (See Figure S.) Set the workpiece on the V ertical Saw T ...
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Harbor Freight Tools 97099 - page 23
Page 23 SKU 97009 For technical questions, please call 1-800-444-3353. Never attempt to remove material stuck in the moving parts of the Bandsaw while it is plugged in and running. T urn of f the Bandsaw if the workpiece is to be backed out of an uncompleted cut. Once the cut is made, turn the Motor T oggle Switch (750S4) to its “OFF” position. ...
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Harbor Freight Tools 97099 - page 24
Page 24 SKU 97009 For technical questions, please call 1-800-444-3353. Plug the Power Cable (500) into the nearest 120 volt, grounded, electrical outlet . NOTE: If the Bandsaw has been re-wired to operate on a 240 volt system then plug the Power Cord into the nearest 240 volt, grounded, electrical outlet. T urn the Coolant Pump Fitting (91S) to its ...
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Harbor Freight Tools 97099 - page 25
Page 25 SKU 97009 For technical questions, please call 1-800-444-3353. IMPORT ANT : When in the horizontal cutting mode only , the Motor T oggle Switch (750S4) will automatically turn to its “OFF” position and shut off the Bandsaw’ s Motor when the cut has been completed. (See Figure T .) Once the cut is made, and the motor is switched off, t ...
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Harbor Freight Tools 97099 - page 26
Page 26 SKU 97009 For technical questions, please call 1-800-444-3353. T urn the Cylinder (216) to its “ON” position, and raise the Saw Head to its full vertical position. Then turn the Cylinder to its “OFF” position to lock the Saw Head in place. (See Figure U.) Open the Blade Back Cover (286S). (See Figure U.) Release Saw Blade (251) tens ...
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Harbor Freight Tools 97099 - page 27
Page 27 SKU 97009 For technical questions, please call 1-800-444-3353. Remove the old oil from inside the Gear Box Assembly (201S) and replace the oil using 140 weight gear oil (not included). The new oil should just come to the edge of the Gear Box (202-1). Do not overll. (See Figure V .) Replace the Gear Box Gasket, Gear Box Cover , and four H ...
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Harbor Freight Tools 97099 - page 28
Page 28 SKU 97009 For technical questions, please call 1-800-444-3353. T o clean the exterior parts of the Bandsaw , use only a clean cloth and mild detergent or mild solvent to clean the body of the Saw . Do not immerse any electrical part of the machine in liquid. CAUTION! All maintenance, service, and repairs not mentioned in this manual must on ...
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Harbor Freight Tools 97099 - page 29
Page 29 SKU 97009 For technical questions, please call 1-800-444-3353. TROUBLESHOOTING Adjust the speed and/or feed for the material being cut. 3. 4. 5. 6. 3. 4. 5. 6. ...
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Harbor Freight Tools 97099 - page 30
Page 30 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST Part Description Specications Qty . ...
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Harbor Freight Tools 97099 - page 31
Page 31 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specication Qty . ...
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Harbor Freight Tools 97099 - page 32
Page 32 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . Leveler ...
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Harbor Freight Tools 97099 - page 33
Page 33 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . ...
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Harbor Freight Tools 97099 - page 34
Page 34 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . Blade T ensioner Knob 0.032” x 3/4” x 93” - 10T ...
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Harbor Freight Tools 97099 - page 35
Page 35 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . 259 ...
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Harbor Freight Tools 97099 - page 36
Page 36 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . Belt T ension Limiter Bolt ...
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Harbor Freight Tools 97099 - page 37
Page 37 SKU 97009 For technical questions, please call 1-800-444-3353. P ARTS LIST - CONTINUED Part Description Specications Qty . ...
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Harbor Freight Tools 97099 - page 38
Page 38 SKU 97009 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM ...
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Harbor Freight Tools 97099 - page 39
Page 39 SKU 97009 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CONTINUED ...
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Harbor Freight Tools 97099 - page 40
Page 40 SKU 97009 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CONTINUED ...
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Harbor Freight Tools 97099 - page 41
Page 41 SKU 97009 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CONTINUED ...
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Harbor Freight Tools 97099 - page 42
Page 42 SKU 97009 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CONTINUED ...
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Harbor Freight Tools 97099 - page 43
Page 43 SKU 97009 For technical questions, please call 1-800-444-3353. ELECTRICAL SCHEMA TIC 120 VOL T 240 VOL T 120 VOL T 240 VOL T Y ellow White Y ellow ...
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Harbor Freight Tools 97099 - page 44
Page 44 SKU 97009 For technical questions, please call 1-800-444-3353. ELECTRICAL SCHEMA TIC - CONTINUED ...
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Harbor Freight Tools 97099 - page 45
Page 45 SKU 97009 For technical questions, please call 1-800-444-3353. ELECTRICAL SCHEMA TIC - CONTINUED ...
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Harbor Freight Tools 97099 - page 46
Page 46 SKU 97009 For technical questions, please call 1-800-444-3353. LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days fro ...
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