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New Buck Corporation CDVB200 - page 1
CAST ST OVE AND DIRECT -VENT NATURAL OR L.P. (LIQUID PRO PANE) FREES TANDING GAS STOVE HEATER OWNER’S OPERATI ON AND INSTAL LATION MANU AL WA R N I N G : This appliance may be installed in an aft ermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the ...
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New Buck Corporation CDVB200 - page 2
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New Buck Corporation CDVB200 - page 3
T ABLE OF CONTENTS SAFETY INFO RMA TI ON ........................................................................................... 1 PRODUCT IDENTIFICA TIO N………………………………………………………..2 PRE-INST ALLA TION PREP ARA T ION……………………………………………...3 INST ALLA TION / CL EARANCES ...... ...
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New Buck Corporation CDVB200 - page 4
IDENTIFICA TION NUMBERS AND DESCRIPTIONS FOR CAST ST OVE SERIES T OWNSEND II CAST UNIT ID# DESCRIPTION CVF200A ALMOND CVF200B BLACK CVF200BP CAST (BLACK PAINT) CVF200G GREEN CVF200GP CAST (GREEN PAINT) CVF200R RED BURNER SYSTEMS (DIRECT VE NT) FOR TOWNSEND II ONL Y : ID# DESCRIPTION CDV200LP LIQUID PROPANE CDV200NAT NATURAL ...
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New Buck Corporation CDVB200 - page 5
SAFETY INFORMA TION WARNINGS IMPORTANT: Re ad this owner’s manual carefully and comp letely be- fore trying to assemble , operate, or service this cast stove and burner sys- tem. Improper use of this cast stove and burner system can cause serious injury or death fr om burns, fire, expl o- sions, electrical shock, and carbon monoxide poi soning. D ...
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New Buck Corporation CDVB200 - page 6
LOCAL CODES The installation must conform with local codes or, in t he absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 , or the Natural Gas and Propane Inst allation Code , CSA B14 9.1. NOTE: For a direct vent gas fireplace heater for an OME m anufactured home (USA only) or mobile home i nstallation, “This applia nce ...
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New Buck Corporation CDVB200 - page 7
PRE-INST ALLA TION PREP ARA TION LOCA TION AND SP ACE REQUIREMENTS Determine the safe st and most efficient location for your Buck Stove cast iron stove. Make sure that raft ers and wall studs are not in the way of the ventin g system. Choos e a location where the heat output is not affected by drafts, air conditioni ng ducts, windo ws, or doors. F ...
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New Buck Corporation CDVB200 - page 8
CAST IRON ST OVE AND DIRECT -VENT BURNER SYSTEM ASSEMBL Y STOVE BODY ASSEMBL Y 1. Lift off corr ugated box enclosing stove body crating. 2. Rem ove all screws fa stening the wood frame enclosure. S pread wood fram e open and l ift away from plastic- bagged stove body. The bottom pieces of pallet wood will remain bo lted to the stove body. 3. Remove ...
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New Buck Corporation CDVB200 - page 9
Continued 9. Attach stove door by inserting step bolt through door hinge pi vot hole an d into threaded hole in stove body (see Fi gure 8 and Figure 10). Use an adjustable wrench or a 12mm socket to fasten step bolt. Tighten step bolt until snug. Make su re door moves freely. 10. In stall door catch bolt (M8 x 1.25- 55mm with two M8 hex nuts) into ...
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New Buck Corporation CDVB200 - page 10
Continued INSTALLING DIRE CT-VENT BURNER SYSTEM INTO STOVE BODY 1. Carefully remove the burner sy stem (fire box) fr om the shipping box. 2. Carefully lift the burner system and place it into the stove body from the rear of the stove (see figure 13). 3. Slide the burner system to the front of the stove bod y (see figures 13 and 14). 4. Place the ve ...
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New Buck Corporation CDVB200 - page 11
GENERAL VENTI NG These models are approved for use w ith Simpson Dura-Vent or AmeriVent 6 ⅝ " direct-ve nt pipe com ponents and terminations as well as rigid Buck Stove ve nt component s. Your stove with burner system i s approved to be vented ei ther through t he side wall , or vertical ly using t he following guidelines: • Only use Si mp ...
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New Buck Corporation CDVB200 - page 12
INST ALLA TION EXTERIOR VENT LOCATIONS and RES TRICTIONS M V K A V B V C B O P E N A B L E FIXED CLOSED FIXED CLOSED V E V V F OPENABLE B V A J B D L B A H I V A G INSIDE CORNER DETAIL V = VENT TERMINAL A = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED TERMINATION BOX, LOCATION CHART A. Clearance abov e grade, veranda, porch, deck, or bal ...
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New Buck Corporation CDVB200 - page 13
VENTING INST ALLA TION INSTALLATION PRECAUTIO NS Consult local building code s before beginning t he installat ion. The installer must make sur e to select the proper vent system for installation. Before installing vent kit, the installer must read this stove and burner sy stem m anual and vent kit instructions. Only a qualified installer/service p ...
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New Buck Corporation CDVB200 - page 14
Continued INSTALLATION FOR HORIZONTAL TERMINATION 1. Determ ine the rout e your hori zontal venting will take. No te: The location of the horiz ontal vent term ination on the exterior wall must meet all local and national bu ilding codes and must not be easily blocke d or obstructe d. Snorkel terminations are availab le for terminations requiring a ...
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New Buck Corporation CDVB200 - page 15
Continued 3. Attach vent pipe a ssembly to t he burner system. Set stove in fron t of its permanent location to ensure minimum clearances . Mark the wall for a 10" sq uare hole (for noncom bustible mat erial such as masonry bloc k or concrete , a 7 ½" diameter hole is acceptabl e). See Figure 21. T he center of the hole should line up wi ...
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New Buck Corporation CDVB200 - page 16
INSTALLATION NOTE: Direct-Vent (Balanced Flue) appliances are sensitive to vent configurations. Although this applian ce may operate in some installations that fall outside this vent requirement char t, we cannot ensure its performance. MINIMUM - MAXIMUM VENT REQUIREMENT S 24" MIN. 0' 6' 12' 24' 18' 24' 18' 1 ...
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New Buck Corporation CDVB200 - page 17
INSTALLATION FO R VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling jo ists, roof rafters, or other fram ing will obstruct the venting system , consider an offset (see Figure 26) to avoid cutting load bearing members. Note: Pay special attention to these installation instru ctions for required clearances (air s ...
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New Buck Corporation CDVB200 - page 18
Continued Cathedral Cei ling Installati on 1. Remove shingles o r other roof covering as necessary to c ut the rectangular hole for the support box. Mark the outline of the cathedral ceiling suppor t box on the roof sheathing usin g the locating hole as a center point. 2. Cut the hole ⅛ " larger than the support box outline (see Figure 28). ...
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New Buck Corporation CDVB200 - page 19
ST OVE AND DIRECT - VENT BURNER SYSTEM INST ALLA TION CHECK GAS TYPE Use proper gas type for the burner system you are installing. If you have conflicting gas types, do not inst all burner system. See dealer where you purc hased the stove and burner system for prop er burner system according to your gas type. INSTALLING GAS PIPING TO STOVE/BURNER S ...
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New Buck Corporation CDVB200 - page 20
Continued CONNECTING ST OVE/ BURNER SYSTEM TO GAS S UPPLY Installation Items Nee ded • 5/16" hex socket wrench or n ut-driver • Sealant (resistant to propane/LP gas, not prov ided) 1. Open lower door panel. 2. Route fl exible ga s line (provide d by installer) fr om equipm ent shutoff valve to burner system. Route flexi ble gas supply line ...
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New Buck Corporation CDVB200 - page 21
Continued Pressure Testing Burner System Gas Connections 1. Open eq uipment shuto ff valve (see Figure 33 page 16). 2. Open pr opane/LP supp ly tank valve for propane/LP burner system or main gas valve located on or near gas meter for natural gas burner system . 3. Make sure control kno b of burner system is in the OFF position. 4. Check all joints ...
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New Buck Corporation CDVB200 - page 22
Continued INSTALLING OPTIONAL RECEIVER AND HAND- HELD REMOTE CONTROL KIT PART# FDC-504 AND/OR WALL THERMOSTAT PART# PE 400142 ACCES SORIES 1. First locate the red wire connected to the control valve and the on /off/auto switch. 2. Cu t the red wire. 3. Next connect one of the wires fr om the remote receiver and/or the wall thermostat to one end of ...
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New Buck Corporation CDVB200 - page 23
MOUNTING OF GLASS COVER DOOR (1) Place the bottom tab of the Front Glass Cover Door into the lip on the bottom of the front of the Burner Sys- tem (CDV Firebox). (2) Push the top of the Front Glass Cover Door inward align- ing the two notches in the Glass Cover Door with the two holes at the top of the Burner System (CDV Firebox), then secure the G ...
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New Buck Corporation CDVB200 - page 24
Continued INSTALLING LOGS WARNING: Failure to position th e parts in accordanc e with these diagrams or fai lure to use onl y parts specifically approved with this burner syst em may result in property damage or personal in jury. WARNING: PO SITIONING LOGS IS VERY CRITICAL (SEE F IGURE 39). LOG PLACEMENT FOR LOG SET 1) Place rear log (flat faced) # ...
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New Buck Corporation CDVB200 - page 25
OPERA TING STOVE WITH BURNER SYSTEM FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance has a pilot which must be ligh ted by hand. Wh en lighting the pilot, follo w these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle o ...
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New Buck Corporation CDVB200 - page 26
OPERA TING HEA TER Continued WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, person al injury, or loss of life. Installation and service must be performed by a qua lified installer, service agency, or the gas supplier. IMPROPER: Alw ays operate the appliance at the completely “ON” or the ...
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New Buck Corporation CDVB200 - page 27
Continued OPTIONAL REMOTE OPERATION Note: All remote control accessories must be purchased separ ately (See Accessories on page 24). Follow instructions included with th e remote cont rol. Thermostat Cont rol Operation The thermostat control settin g on the remote control unit can be set to any comfort level. The burners will turn on and off automa ...
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New Buck Corporation CDVB200 - page 28
SER VICE HINTS When Gas Pressure Is Too Low • Pilot will not stay lit • Burners wil l have delay ed ignition • Heater will not produce specified heat When Gas Quality Is Bad • Pilot will not stay lit • Burners will produce flames and soot • Heater will backfire when lit You may feel your gas pressure is too low or gas quality is bad. If ...
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New Buck Corporation CDVB200 - page 29
CLEANING AND MAINTENANCE GLASS DOOR Glass must be cleaned peri odically. During start-up it is normal for condensation to form on t he inside of t he glass causin g lint, dust, and ot her airborne pa rticles to cli ng to the glass surface. Du ring initial start-up a slight fil m may form on the glass due t o paint curing. The glass should be cleane ...
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New Buck Corporation CDVB200 - page 30
TROUBLESHOOTING Note: All troubleshooting items are listed in order of operation. WARNING: Turn off burner system and let cool before servicing. Only a qualified service person should service and repair burner system or stove. CAUTION: Never use a wire, needle, or similar object to clean pilot. This can damage pilot unit. OBSERVED PROBLEM When igni ...
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New Buck Corporation CDVB200 - page 31
OBSERVED PROBLEM Burner does not light after pilot is lit Delayed ignition burner Burner backfi ring duri ng combusti on Slight smoke or odor during initial operation Burner system produces a whi stling noise when burner is lit Glass soots Burner system produces a click ing/ticking noise just after burners are lit or shut off Remote does no t funct ...
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New Buck Corporation CDVB200 - page 32
TROUBLESHOOTING Continued WARNING: I f you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas su pplier, ca ...
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New Buck Corporation CDVB200 - page 33
KEY # PART # DESCRIPTION # 1 PE 199616 PILOT ASSEMBLY NATURAL GAS PE 199615 PILOT ASSEMBLY L.P. 2 PO 10-2121-12 FLEXIBLE SUPPLY LINE 3 PE 820633 (SIT) MILLIVOLT VALVE NATURAL GAS PE 820634 (SIT) MILLIVOLT VALVE L.P. 4 PE 916188 ON/OFF KNOB EXTENSION 5 PE 916189 HI/LO KNOB EXTENSION 6 PE RC211RB AUTO/OFF/MANUAL 7 PE 124461 PIEZO STRIKER 8 POT6-06 6& ...
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New Buck Corporation CDVB200 - page 34
1 2 3 6 7 8A 8 9 10 4 5 RED WIRE PARTS IDENTIFICATION AND WIRING D IAGRAM Figure 43 ON/OFF/MANU AL “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors ca n cause im- proper and dangerous operation.” 30 ...
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New Buck Corporation CDVB200 - page 35
PARTS IDENTIFICATION AND WIRING D IAGRAM NEW REL EASE M.B. DATE GREEN WIRE (GRO UND) WHITE WIRE (TO MOTOR ) BLACK WIRE ( TO (OFF) TOP C ONNECTOR OF ON/O FF SWITCH) MOTOR TO THERMOSTAT WIRE FROM (ON) BOTTO M CONNECTOR OF ON/OFF SWITCH TO THERMOSTAT MOTOR THERMOSTAT ON/OFF SWITCH POWER CORD WA R N I N G : ELECTRICAL GROUND- ING INSTRUCTION: THIS APPL ...
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New Buck Corporation CDVB200 - page 36
PA R T S BREAKDOWN FOR CAST ST OVE SERIES T OWNSEND II SEE PAGE 33 FOR PARTS DESCRIPTION AND PART NUMBERS. (Discarded During Assembly) 32 ...
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New Buck Corporation CDVB200 - page 37
KEY PART DESCRIPTION QTY.NO. NO. 1C 104171-02 Top Grate with Screen (Center) (Black Only) 1 1L 104171-03 Top Grate with Screen (Left) (Black Only) 1 1R 104171-04 Top Grate with Screen (Right) (Black Only) 1 2 104172-02 Stove Back Panel (Black Only) (Optional on some m odels) 1 3 104173-09 Bottom Door (Metallic Green) 1 104173-10 Bottom Door (Metall ...
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New Buck Corporation CDVB200 - page 38
P AR TS A V AILABLE-NOT SHOWN T OWNSEND II PART NO. DESCRIPTION QTY. 104108-05 Touch-up Sp ra y Paint 12 oz. Can (Metallic Green) 1 104108-09 Touch-up Sp ra y Paint 12 oz. Can (Metallic Black) 1 104107-04 Touch- up Spray Paint with Brush (Porcelain Enamel Black) 1 104107-06 Touch- up Spray Paint with Brush (Porcelain Enamel Alm ond) 1 104107-07 Tou ...
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New Buck Corporation CDVB200 - page 39
W ARRANTY LIMITED FOUR YEAR WARRANTY FOR THE BUCK STOVE AND RELATED PR ODUCTS PLEASE READ THIS WARRANTY CAREFULLY This warranty covers your new heating unit, so long as it is owned by the original purchaser, including optional and standard accesso ries purch ased at the same tim e, subject to terms, limitations, and conditions herein set out. To m ...
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New Buck Corporation CDVB200 - page 40
(D) All warranty repairs under th is warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an author- ized service representative are not covered under this warranty. In addition, these unauthorized repairs may result in additional malfunctions, the correction of which is no ...
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