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Manual Exmark OCD01

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Summary
  • Exmark OCD01 - page 1

    ® MFG. CO . INC. Part No. 109-4823 Rev. B ...

  • Exmark OCD01 - page 2

    i EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit at the time of re ...

  • Exmark OCD01 - page 3

    ii OPERA TOR'S M A NUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust m ent, and safet y instructions f or your Exmark O CD01. BEFORE OPERAT ING YO UR MOWER, CA REF ULLY REA D TH IS MA NUA L IN ITS ENTI RETY . By following the operat ing , maintenance, and saf ety instructions, you will prolong the life of your mower, ma ...

  • Exmark OCD01 - page 4

    iii TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety Ale rt Sy mbol ....................................................................................... 1 1.2 Trai ning ......................................................................................................... 1 1.3 Preparat ion ................................................ ...

  • Exmark OCD01 - page 5

    1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the m achine t o identif y import ant safety messag es w hich must be f ollowed to avoid accidents. This symbol means: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED! The saf ety alert symbol appears above informat ion which alerts you to unsaf ...

  • Exmark OCD01 - page 6

    2 1.3.2 The use of per sonal pr ot ective equipment, such as (but not limited to) prot ect ion for t he eyes, ears, feet, and head is recommended. CA UTION POTENT IAL HAZARD ♦ The mower that t he OCD01 attaches to produces sound levels in excess of 85 dBA at the operat or ’s ear when in operation. W HAT CAN HAPPEN ♦ Exposure to sound levels o ...

  • Exmark OCD01 - page 7

    3 1.5.5 Safety signs m ay be af fixed by peeling off the backing t o expose the adhesive surf ace. Apply only to a clean, dry surf ace. Smooth t o r em ove any air bubbles. 1.5.6 Familiarize yourself with the f ollowing saf ety signs and instruction labels. They are critical t o t he safe operation of your Exmark comm er cial m ower. 2. SPECIFICA T ...

  • Exmark OCD01 - page 8

    4 3. A SSEMBLY INSTRUCTIONS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleani ng, or making any adjustments to the uni t . 3.1 A SSEMBL Y DIA GRA M Item Part No . Descr iption Qty. 1 109-3880 Asm, Cable Brack e ...

  • Exmark OCD01 - page 9

    5 3.2 INSTA LLING OCD0 1 TO THE MOWER DECK 3.2.1 Remove discharge chute f rom deck. For UltraCut Decks: Remove and discard discharge chute and hardware. Deck s w ith serial numbers 669,999 and lower req uire a flexible discharge chut e, kit # 109-3860. The k it is not supplied w ith the OCD01 accessor y and needs to be pur chased separately. For Tr ...

  • Exmark OCD01 - page 10

    6 3.2.5 Install the cable brack et (item 1) by the f oot pedal and leave the hardware loose. Use the correct m ount ing holes as shown in Figure 5A. FIGURE 5A FIGURE 5B 3.2.6 Install cable. Make sure the nut s ar e centered as shown in Figure 6. FIGURE 6 3.2.7 Remove the belt cover near the discharg e opening. 3.2.8 Route the cable over the lef t s ...

  • Exmark OCD01 - page 11

    7 FIGURE 7 3.2.9 If ther e are protruding welds on the discharg e opening, gr ind t hem f lush. NOTE: A ny wel ds l eft protruding from t he face of the discharge opening coul d interfere w ith free operat ion of the discharge gate. For Triton decks only : Install t he block er plate (item 17) as shown in Figur e 8. FIGURE 8 3.2.10 For Tr it on (se ...

  • Exmark OCD01 - page 12

    8 3.2.11 Hook t he g ate assembly (item16) t o t he gate linkag e assembly (item 12). I nstall the washer (item15) and f asten with the hairpin (item 14) as shown in Figur e 10. FIGURE 10 3.2.12 Mount the gate link age assembly to the deck . NOTE: T he gate is easier t o r et ain on the link assembly if r otated to the “ open” posit ion when in ...

  • Exmark OCD01 - page 13

    9 FIGURE 11B FIGURE 11C For 46”-60” Triton decks : a) Locate the corr ect mounting hole as shown in Figure 11D. I nstall two 5/16-18 x 1 bolts (item 13) and f asten to the deck w ith washer (item 6) and nyloc nut (item 2). Install 5/16-18 x 3/4 bolt ( it em 18) f rom the bot t om of the deck, and draw up into hole using the whizlock nut (it em ...

  • Exmark OCD01 - page 14

    10 FIGURE 11E For 66” & 72” Triton decks: a) Install two 5/16-18 x 1 bolts ( item 13) and fasten t o t he deck with w asher (item 6) and nyloc nut (item 2) as shown in Figur e 11E. Dr ill Ø .375 hole in the deck t o mate up with the g at e link age assembly (item 12) w here shown in Figure 11F. The drilled hole locat ion will avoid under d ...

  • Exmark OCD01 - page 15

    11 3.2.14 Slide the brack et that is shown in Figure 6, back and fort h t o adj ust the cable tension. Tak e up t he slack in the cable, but it should not be taut. Tig hten hardware to retain the bracket . 3.2.15 W hen pushing on t he spr ing, there should be a 1/16” gap between the spring and the blocker pivot plat e assem bly. Fine adj ust ment ...

  • Exmark OCD01 - page 16

    12 G0972 3.2.18 Remove the discharge chut e bracket f rom the discharg e chut e and retain hardware. Use the appropriat e t emplate provided as a guide to cut of f t he lip. Follow steps a) throug h d) . For UltraCut 52” -60” use templat e 109- 4091. For Tr it on 46” - 56” use template 109-4091. For Tr it ion 60” - 72” use template 109- ...

  • Exmark OCD01 - page 17

    13 G0938 G09 45 c) Remove remaining lip as shown in Figure 16C. FIGURE 16C FIGURE 16D CHUTE WITH LIP CHUTE WITH LIP REMOVE D d) Using t he existing har dware, r einstall the discharge chut e br acket into the f lexible discharge chut e as shown in Figure 17. For U ltraCut On ly: Install 5/16-18 x 1-1/4 scr ew (item 20) and 3 or 4 w ashers (item 6) ...

  • Exmark OCD01 - page 18

    14 4. OPERA TION IMPORT A NT : Always mow w it h t he f lexible discharge chute installed and in t he dow n position. DA NGER POTENT IAL HAZARD ♦ An uncovered discharge opening will allow objects to be thr own in an operator’s or bystander ’s dir ect ion. Also, contact with the blade could occur. W HAT CAN HAPPEN ♦ Thrown objects or blade c ...

  • Exmark OCD01 - page 19

    15 4.1 OPENING THE DISCHA RGE GA TE 4.1.1 Press the pedal into t he f orward lock position and t he dischar g e gate will be open. FIGURE 18 4.2 CLOSING THE DISCHA RGE GA TE 4.2.1 Depress the lower tab to unlock the pedal. Then t he dischar g e gate will then close off the discharg e opening . FIGURE 19 ...

  • Exmark OCD01 - page 20

    16 5. A DJUSTM ENTS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleaning, or maki ng any adjustments to the uni t. 5.1 . Ref er back to installat ion instructions. 6. TROUBLESHOOTING 6.1 GATE DOES NOT LOCK WHEN ...

  • Exmark OCD01 - page 21

    17 7. PA RTS LIST 7.1 OCD01 A SSEM BLY Item Part No . Descr iption Qty. 1 109-3603 Asm , Gate Linkage W /Dec al s ..... . ..... . . .. 1 2 109-3605 Asm, Gate ...... ...... ..... ...... ...... ..... ...... .... 1 3 109-3880 Asm , Cable Brack et W/ Decal . ..... . ..... . .. 1 4 109-3881-01 Brac k et, Chute Pi vot (Ul t ra Cut) ..... . . .... 1 5 109 ...

  • Exmark OCD01 - page 22

    18 7.2 COMPONENTS FOR 109-3603 ASSEMBLY Item Part No . Descr iption Qty. 1 1-403005 Decal, Danger ..... ..... ...... ..... ...... ..... ...... 1 2 98-5954 Decal, Danger . ..... ...... ..... ...... ..... ...... .... 1 3 109-3600 Link, Gate .... ..... ...... ...... ...... ..... ...... ...... 1 4 109-3604 Spring, Extensi on ... ..... ...... ..... .... ...

  • Exmark OCD01 - page 23

    19 7.3 COMPONENTS FOR 109-3884 ASSEMBLY Item Part No . Descr iption Qty. 1 109-3608-01 Brac k et, Pedal Pi vot .... . . ..... . ..... . ..... . . .... 1 2 109-3609-01 P edal, Gate ... ...... ..... ...... ...... ..... ...... ..... 1 3 109-3610 Rod, Pedal Link ..... . . ..... . ..... . . ..... . ..... . . .. 1 4 109-3877-01 Channel, Pedal Link . .... ...

  • Exmark OCD01 - page 24

    20 8. 2-Ye ar Limited Wa rranty Exmark Tu rf Equipment (For units pur chased on or after October 1, 2004) Conditions and Products Covered Exmark M fg. Co. Inc. and its affiliate, Exmark W arranty Company, pursuant to an agreement betw een them, jointly warrant on the terms and conditions herein, that w e will repair, replace or adjust any part manu ...

  • Exmark OCD01 - page 25

    21 NOTES ...

  • Exmark OCD01 - page 26

    22 SERVICE RECORD Date Descripti on of Work Done Service Done By ...

  • Exmark OCD01 - page 27

    23 ...

  • Exmark OCD01 - page 28

    ® M FG . CO . IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROTECT ION SY STEM (ROPS) SNOW BLADE SUN SHADE TRASH CONT AINER TURF STRIPER ULTRA VAC COLLECT ION SY STEM ULTRA VAC QUICK DISPOSAL SYSTEM WA LK BEHIND A ...

Manufacturer Exmark Category Lawn Mower

Documents that we receive from a manufacturer of a Exmark OCD01 can be divided into several groups. They are, among others:
- Exmark technical drawings
- OCD01 manuals
- Exmark product data sheets
- information booklets
- or energy labels Exmark OCD01
All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark OCD01.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark OCD01, service manual, brief instructions and user manuals Exmark OCD01. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark OCD01.

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A complete manual for the device Exmark OCD01, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark OCD01 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark OCD01.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark OCD01 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark OCD01, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark OCD01, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark OCD01 - which should help us in our first steps of using Exmark OCD01
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark OCD01
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark OCD01 in a specific country, if it was not possible to solve the problem on our own.

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