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Manual Chicago Electric 98391

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  • Chicago Electric 98391 - page 1

    DIESEL GENERA T OR 98391 SET UP , OPERA TING, AND SER VICING INSTRUCTIONS Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Distributed ...

  • Chicago Electric 98391 - page 2

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 2 CONTENTS IMPORT ANT SAFETY INFORMA TION ............................ 4 BASIC SPECIFICA TIONS ............. 8 UNP ACKING .................................. 8 SET UP INSTRUCTIONS ............... 8 LOCA TION .......................................... 8 CONTROLS ..................... ...

  • Chicago Electric 98391 - page 3

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 3 FUEL INJECTION PUMP P ARTS LIST & DIAGRAM ...................... 30 FUEL NOZZLE P ARTS LIST & DIAGRAM .................................. 31 GOVERNOR & CONTROL SYSTEM P ARTS LIST & DIAGRAM .................................. 32 FUEL T ANK AND PIPE P ARTS LIST & ...

  • Chicago Electric 98391 - page 4

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 4 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc ...

  • Chicago Electric 98391 - page 5

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 5 Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up. Use only oil and fuel recommended 6. in the “Specications” section of this manual. OPERA TING PRECAUTIONS 1. CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN ...

  • Chicago Electric 98391 - page 6

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 6 Keep the equipment, engine, and sur- 13. rounding area clean at all times. Use the equipment, accessories, etc., 14. in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to b ...

  • Chicago Electric 98391 - page 7

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 7 Do not connect or disconnect load 8. connections while standing in water or on wet ground. Do not overload the generator . Over- 9. loading can cause res in the electri cal cords, in addition to generator and appliance damage. Connect the generator only to a load 10. or ele ...

  • Chicago Electric 98391 - page 8

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 8 BASIC SPECIFICA TIONS Fuel T ype #2 Diesel Fuel Capacity 4.2 Gallons Engine Oil T ype SAE 5W40 Capacity 1-3/4 qts. Rated W attage 5,000 W atts Maximum W attage 6,000 W atts Run T ime @ 75% Load 8.5 Hours with full tank Sound Level 75 dB @ 23’ Note: Additional specications fo ...

  • Chicago Electric 98391 - page 9

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 9 Ignition Switch Low Oil W arning Light Fuse Cover V oltage Meter Run Hours Meter AC Power Selection Switch Circuit Breaker 120V GFCI Receptacles 120V & 240V Receptacle 12V 8.3A DC Receptacle Grounding Point CONTROLS Oil Cap/Dipstick Battery Fuel Filter Fuel Shut-off V alve En ...

  • Chicago Electric 98391 - page 10

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 10 Install the Generator on a concrete 3. slab or other area where water can not reach it. Generator placement should allow 4. four feet of access on all sides for mainte nance. Place the Generator as close as pos- 5. sible to the electrical tools and equip- ment be ing powered to ...

  • Chicago Electric 98391 - page 11

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 1 1 Wipe off any spilled oil. 5. CAUTION! Do not run the engine with too little or too much oil. The engine will be permanently damaged. Checking and Filling Fuel Check the fuel level on the built-in 1. fuel gauge. W ARNING! TO PREVENT SERIOUS INJUR Y FROM FIRE: Fill the fuel tank ...

  • Chicago Electric 98391 - page 12

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 12 T urn the ignition key to the off posi- 1. tion. Push down on the fuel shut off lever 2. to release the Control Handle (13). T urn the fuel valve to its “OFF” posi - 3. tion. Start Procedure Before starting the engine: Follow the Set Up Instruc- a. tions to prepare the equip ...

  • Chicago Electric 98391 - page 13

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 13 Equipment Operation T o Power T ools and Equipment: Move the AC Power Selection Switch 1. left to select 120V AC to power 120V tools or equipment or to the right to power 240V AC tools and equipment. Prior to powering tools and equip- 2. ment, make sure the Generator ’s rated ...

  • Chicago Electric 98391 - page 14

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 14 Mounting Hole Pattern ...

  • Chicago Electric 98391 - page 15

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 15 Shaft Size/T ype ...

  • Chicago Electric 98391 - page 16

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 16 TECHNICAL SPECIFICA TIONS Engine T ype Four Stroke Single Cylinder OHV Diesel, 10HP Bore x Stroke 86x72 mm Compression Ratio 19±:1 Displacement 418 cc Rotation viewed from PTO (power takeoff - the output shaft) Counterclockwise Fuel T ype #2 Diesel Fuel Capacity 4.2 Gallons Eng ...

  • Chicago Electric 98391 - page 17

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 17 Air Filter Element Maintenance Routine maintenance to the air 1. cleaner helps maintain proper airow to the engine. Service the air cleaner according to the following steps every 250 or 500 hours, or more often when using the generator in a dusty area. Wipe off the air cleane ...

  • Chicago Electric 98391 - page 18

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 18 Cleaning, Maintenance, and Lubrication Schedule Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equip- ment operates unusually , check sys- tems immediately . The maintenance needs of each piece of equipment will differ depen ...

  • Chicago Electric 98391 - page 19

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 19 T roubleshooting Problem Possible Causes Probable Solutions Engine will not start FUEL RELA TED: No fuel in tank or fuel valve closed. 1. Air trapped in fuel line/Filter . 2. Low quality or deteriorated, old 3. diesel. Not enough oil in crankcase. 4. Dirty fuel passageways block ...

  • Chicago Electric 98391 - page 20

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 20 T roubleshooting Problem Possible Causes Probable Solutions Engine backres Impure or low quality diesel fuel. 1. Engine too cold. 2. Engine not properly adjusted for 3. high altitude operation. Intake valve stuck, incorrect timing, 4. clogged carburetor , or overheated engine ...

  • Chicago Electric 98391 - page 21

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 21 MAIN ASSEMBL Y P ARTS LIST Part Description Qty 1 Upper Mufer 1 2 Lower Mufer 1 3 Mufer Gasket 2 4 Mufer Connection Pipe 1 5 Mufer Inner Cover 1 6 Mufer Engine Shield 1 7 Left Engine Shield 1 8 Engine Mount 1 9 Mufer Pipe Support 1 10 Cable Guard 1 11 T ermi ...

  • Chicago Electric 98391 - page 22

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 22 MAIN ASSEMBL Y DIAGRAM 39 49 50 Note: Wheels and Handles not shown. ...

  • Chicago Electric 98391 - page 23

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 23 CYLINDER BLOCK ASSEMBL Y P ARTS LIST Part Description Qty 1A Drain Plug 1 2A Drain Plug Gasket 1 3A Oil Seal 35x50x10 1 4A Cylinder Block 1 5A Fuel Controller 1 6A O-ring 24x24 2 7A Oil Depth Gauge 2 8A Needle Bearing 2 9A Short Stud Plate 1 10A Long Stud Plate 2 1 1A Fuel Injec ...

  • Chicago Electric 98391 - page 24

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 24 CYLINDER BLOCK ASSEMBL Y DIAGRAM Note: Use the sufx “A” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts. 41A 42A ...

  • Chicago Electric 98391 - page 25

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 25 Note: Use the sufx “B” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. CYLINDER HEAD ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1B Air Int ...

  • Chicago Electric 98391 - page 26

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 26 CYLINDER HEAD BONNET P ARTS LIST & DIAGRAM Part Description Qty 1C V alve Cover 1 2C Ball 1 3C Breather 1 4C Pin 1 5C O-ring 12x1.9 1 6C Cover Gasket 1 7C Plunger 1 8C Decompression Spring 1 9C Decompression Shaft 1 10C O-ring 10x1.9 1 1 1C Bolt M6x70 2 CYLINDER HEAD BONNET ...

  • Chicago Electric 98391 - page 27

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 27 PIST ON & CONNECTING ROD P ARTS LIST & DIAGRAM Part Description Qty 1D Oil Ring 1 2D First Compression Ring 1 3D Second Compression Ring 1 4D Piston 1 5D Piston Pin 1 6D W asher 23 1 7D Rod Bolt 2 PIST ON & CONNECTING ROD P ARTS LIST & DIAGRAM Part Description Qt ...

  • Chicago Electric 98391 - page 28

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 28 CRANK SHAFT & FL YWHEEL P ARTS LIST & DIAGRAM Part Description Qty 1E Ball Bearing 2 2E Balancer Shaft 1 3E Key 5x7 2 4E Balancer Gear 1 5E Crank Shaft T iming Gear 1 6E Crank Shaft 1 7E Plug 6 1 8E Key 5x12 1 9E Key 5x14 1 CRANK SHAFT & FL YWHEEL P ARTS LIST & D ...

  • Chicago Electric 98391 - page 29

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 29 CAMSHAFT ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1G Push Rods 2 2G V alve T appet 2 3G Camshaft Timing Gear 1 CAMSHAFT ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 4G Key 5x14 1 5G Camshaft 1 Note: Use the sufx “G” when ordering parts for this ...

  • Chicago Electric 98391 - page 30

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 30 AIR CLEANER ASSEMBL Y P ARTS LIST & DIAGRAM Part Description Qty 1H Air Cleaner Gasket 1 2H Intake Manifold 1 3H Air Cleaner Bottom Case 1 4H Shock Absorber W asher B 1 5H Air Cleaner Element Bolt 1 6H Nut M6 3 7H Air Cleaner Element 1 AIR CLEANER ASSEMBL Y P ARTS LIST & ...

  • Chicago Electric 98391 - page 31

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 31 OIL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 1J Bolt M6x8 3 2J Oil Pump Cover 1 3J O-ring 1 4J Outer Rotator 1 5J Inner Rotator 1 6J Oil Pump Shaft 1 OIL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 7J Pin 3x16 1 8J Oil Pump Gear 1 9J Oil Filter 1 10J O-rin ...

  • Chicago Electric 98391 - page 32

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 32 FUEL INJECTION PUMP P ARTS LIST & DIAGRAM Part Description Qty 1K Delivery Holder 1 2K Delivery Spring 1 3K Delivery Gasket 1 4K Delivery V alve 1 5K Delivery Seat 1 6K Solenoid Pilot V alve 1 7K O-ring 1 8K Pump Body 1 9K Plunger 1 10K Shim Set 1 FUEL INJECTION PUMP P ARTS ...

  • Chicago Electric 98391 - page 33

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 33 FUEL NOZZLE P ARTS LIST & DIAGRAM Part Description Qty 1M Nozzle Holder 1 2M Shim Set 1 3M Nozzle Holder Spring 1 4M Spring Retainer 1 FUEL NOZZLE P ARTS LIST & DIAGRAM Part Description Qty 5M Stop Plate 1 6M Pin 2 7M Nozzle V alve 1 8M Nozzle Case Nut 1 Note: Use the su ...

  • Chicago Electric 98391 - page 34

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 34 GOVERNOR & CONTROL SYSTEM P ARTS LIST & DIAGRAM Part Description Qty 1N Control Handle Shaft 1 2N Governor Handle Shaft 2 3N Governor Spring 1 4N Return Spring 1 5N High Speed Limit Screw 1 6N Nut M6 1 7N Bolt M6x14 1 8N Bolt M6x20 1 9N Nut M10x1.25 1 10N Cover 1 1 1N Sp ...

  • Chicago Electric 98391 - page 35

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 35 FUEL T ANK AND PIPE P ARTS LIST & DIAGRAM Part Description Qty 1P Fuel Level Gauge 1 2P Fuel T ank 1 3P Fuel Injection Pipe 1 4P Filter Element 1 5P Fuel Oil Filter Gasket 1 6P Fuel Oil Pipe 1 7P Clamp 2 8P O-ring 1 9P Fuel T ank Cock 1 10P Bolt M6x14 2 FUEL T ANK AND PIPE P ...

  • Chicago Electric 98391 - page 36

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 36 MUFFLER P ARTS LIST & DIAGRAM Part Description Qty 1R Mufer 1 2R W asher 8 2 3R W asher 8 2 4R Nut M8 2 5R Bolt M8x12 2 Note: Use the sufx “R” when ordering parts for this assembly . Note: Some parts are listed and shown for illustration purposes only , and are not ...

  • Chicago Electric 98391 - page 37

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 37 GENERA T OR P ARTS LIST & DIAGRAM Part Description Qty 1U Front Cover 1 2U Flange Bolt M8x30 4 3U Rotor Assembly 1 4U Bolt M6x16 4 5U Fan Blade 1 6U Rectier 1 7U Bolt M5x20 1 8U Bearing 1 9U Stator Cover 1 10U Stator Assembly 1 1 1U Rear Cover 1 GENERA T OR P ARTS LIST &a ...

  • Chicago Electric 98391 - page 38

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 38 CONTROL P ANEL P ARTS LIST & DIAGRAM Part Description Qty 1W AC Plug 2 2W Wiring Harness Assembly 1 3W Screw M4x10 2 4W Capacitor 20uf/450V 1 5W Clasp 1 6W Screw M4x10 2 7W AC Circuit Breaker 1 8W Nut M4 4 9W AC Socket 2 10W Rectier 1 CONTROL P ANEL P ARTS LIST & DIAG ...

  • Chicago Electric 98391 - page 39

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 39 WIRING DIAGRAM REV 09a Circuit Breaker ...

  • Chicago Electric 98391 - page 40

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 40 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every ef fort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor , the belt ...

  • Chicago Electric 98391 - page 41

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 41 EMISSION CONTROL SYSTEM W ARRANTY United States Emission Control Defects W arranty Statement The United States Environmental Protection Agency (herein EP A) and Harbor Frei ght T ools (her ein HFT) are pleas ed to expl ain the emissi on cont rol system warra nty on you r 1997 an ...

  • Chicago Electric 98391 - page 42

    SKU 98391 For technical questions, please call 1-800-444-3353. Page 42 2) Air Induction System Intake pipe/manifold. i) Air cleaner . ii) 3) Ignition System Spark plug. i) Magneto ignition system. ii) 4) Catalyst System (if so equipped) Exhaust pipe stud. i) Mufer . ii) Catalytic converter (if so equipped). iii) 5) Miscellaneous Items Used in Ab ...

Manufacturer Chicago Electric Category Portable Generator

Documents that we receive from a manufacturer of a Chicago Electric 98391 can be divided into several groups. They are, among others:
- Chicago Electric technical drawings
- 98391 manuals
- Chicago Electric product data sheets
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Chicago Electric 98391.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Chicago Electric 98391, service manual, brief instructions and user manuals Chicago Electric 98391. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Chicago Electric 98391.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Chicago Electric 98391 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Chicago Electric 98391.

A complete Chicago Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Chicago Electric 98391 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Chicago Electric 98391, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Chicago Electric 98391, that we can find in the current document
3. Tips how to use the basic functions of the device Chicago Electric 98391 - which should help us in our first steps of using Chicago Electric 98391
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Chicago Electric 98391
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Chicago Electric 98391 in a specific country, if it was not possible to solve the problem on our own.

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