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Grizzly G6042 - page 1
COPYRIGHT © OCTOBER, 2001 BY GRIZZLY INDUSTRIAL, INC. 1821 VALENCIA ST., BELLINGHAM, WA 98227 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN 18 GAUGE STAPLER KIT MODEL G6042/3 INSTRUCTION MANUAL Model G6042 Model G6043 ...
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Grizzly G6042 - page 2
For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not a ...
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Grizzly G6042 - page 3
G6042/G6043 18 Gauge Stapler Kit -2 - 10. USE PROPER EXTENSION CORD for the tool. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and ov ...
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Grizzly G6042 - page 4
G6042/G6043 18 Gauge Stapler Kit -3 - Operating this stapler can propel objects into the air, causing immedi- ate eye damage. To protect yourself, always wear American National Standards Institute (ANSI) approved safety glasses or goggles when oper- ating this equipment. In addition, this stapler discharges at 85-90 decibels. To protect your hearin ...
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Grizzly G6042 - page 5
G6042/G6043 18 Gauge Stapler Kit -4 - INTRODUCTION Commentary Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Pennsdale, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@gri ...
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Grizzly G6042 - page 6
G6042/G6043 18 Gauge Stapler Kit -5 - Compressed Air System Safety Yoke Mechanism The safety yoke is a mechanical device that can fail. Never rely on the safety yoke mechanism as an excuse to point the stapler at yourself or any bystanders. Serious injury may occur. Exceeding the maximum permissible operating pressure may cause the sta- pler to exp ...
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Grizzly G6042 - page 7
G6042/G6043 18 Gauge Stapler Kit -6 - OPERATION Loading Stapler To load your stapler: 1. Disconnect the air supply from the stapler! 2. Push the magazine latch in the direc- tion shown in Figure 1 . 3. Pull back the magazine cover until it stops. Figure 1. Releasing magazine latch. Figure 2. Loading staples into stapler. 5. Push the magazine cover ...
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Grizzly G6042 - page 8
G6042/G6043 18 Gauge Stapler Kit -7 - Operating Stapler If you have not read the safety instruc- tions in this manual, do not operate the stapler. Before you operate your stapler, place one drop of the included oil into the quick con- nect fitting where the stapler connects to the air supply. Fire the EMPTY stapler 3-4 times before beginning, so oi ...
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Grizzly G6042 - page 9
Always disconnect air from stapler whenever clearing a jammed staple! G6042/G6043 18 Gauge Stapler Kit -8 - Clearing Jammed Staples The most frequent situation with any type of stapler is a staple jam. A jammed staple must be cleared before using the stapler again. The two places where a staple can get jammed are the magazine and the dis- charge ar ...
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Grizzly G6042 - page 10
G6042/G6043 18 Gauge Stapler Kit -9 - Cleaning Stapler Use a good solvent to clean the nose assembly of the stapler. Always be sure that the stapler is dry before using it again. Do not allow dust, chips, sand, etc. into the air connectors or into the body of the sta- pler; this may result in leaks and damage to the stapler and the air couplings. N ...
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Grizzly G6042 - page 11
G6042/G6043 18 Gauge Stapler Kit -10 - Replacing Pistons/O-Rings If you use your stapler day in and day out, Grizzly offers repair pistons as cheap insurance against wasted down time and lost profits in the event that a piston or pis- ton shaft becomes worn out. To replace a piston: Figure 5. Removing stapler exhaust cap. 8. With a long flathead sc ...
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Grizzly G6042 - page 12
G6042/G6043 18 Gauge Stapler Kit -11 - MAINTENANCE NOTES ...
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Grizzly G6042 - page 13
G6042/G6043 18 Gauge Stapler Kit -12 - G6042 PART BREAKDOWN 1 2 3 4 5 7 6 8 9 10 11 12 75 71 72 74 13 14A 18 19A 21 19 20 23 24 25 27 26 32 65 64 68 66 67 34 39 35 36 37 38 33 76 8A 40A 61 60 59 57 56 54 51 52 53 41 42 31 43 49A 46 47 48 44 45 62 63 50 69 55 58 ...
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Grizzly G6042 - page 14
G6042/G6043 18 Gauge Stapler Kit -13 - 01 P6042001 CAP SCREW 02 P6042002 LOCK WASHER 03 P6042003 CAP 04 P6042004 SEAL 05 P6042005 SPRING 06 P6042006 O-RING 07 P6042007 CAP SEAL 08 P6042008 PISTON HEAD VALVE 08A P604200A PISTON HEAD ASSY 09 P6042009 O-RING 10 P6042010 STOPPER 11 P6042011 O-RING 12 P6042012 COLLAR 13 P6042013 O-RING 14A P6042014A DRI ...
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Grizzly G6042 - page 15
G6042/G6043 18 Gauge Stapler Kit -14 - G6043 PART BREAKDOWN 1 2 3 4 5 7 6 8 9 10 11 12 75 71 72 74 13 14A 18 19A 21 22 19 20 23 24 25 27 26 32 65 64 68 66 67 34 39 35 36 37 38 33 76 8A 40A 61 60 59 57 56 54 51 52 53 41 42 31 43 49A 46 47 48 44 45 62 63 50 69 55 31 30 29 58 ...
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Grizzly G6042 - page 16
G6042/G6043 18 Gauge Stapler Kit -15 - 01 P6043001 CAP SCREW 02 P6043002 LOCK WASHER 03 P6043003 CAP 04 P6043004 SEAL 05 P6043005 SPRING 06 P6043006 O-RING 07 P6043007 CAP SEAL 08 P6043008 PISTON HEAD VALVE 08A P604300A PISTON HEAD ASSY 09 P6043009 O-RING 10 P6043010 STOPPER 11 P6043011 O-RING 12 P6043012 COLLAR 13 P6043013 O-RING 14A P6043014A DRI ...
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Grizzly G6042 - page 17
TROUBLESHOOTING Air leaking at trigger valve area. Air leaking between hous- ing and hose. Air leaking between hous- ing and cap assembly. Tool skips staples while dis- charging. Tool runs slowly or has a loss of power. Fasteners frequently jam the stapler. Stapler does not fire. 1. O-rings must be replaced & operation of safety yoke must be ch ...
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Grizzly G6042 - page 18
G6042/G6043 18 Gauge Stapler Kit -17 - Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main- tenance. This is Grizzly’s s ...
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Grizzly G6042 - page 19
Name __________________________________________________________ Street __________________________________________________________ City ____________________ State ________ Zip _________ Phone Number ____________ E-Mail ___________________ FAX ____________ Model # ___________________________ Order # _______________________ The following information i ...
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Grizzly G6042 - page 20
FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here ...
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