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Crown 800CSL - page 1
Power Base-2 & 800CSL Amplifier Service Manual 1 POWER BASE-2 ® & 800CSL ™ PO WER AMPLIFIER SER VICE MANU AL K-SVCPB2 1-95 CSL ™ is a trademark and Power Base-2, ® ODEP, ® and Crown ® are registered trademarks of Crown International, Inc. Mailing Address: P.O. Box 1000 Elkhart, IN U.S.A. 46515-1000 Shipping Address: 57620 C.R. 105 E ...
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Crown 800CSL - page 2
Power Base-2 & 800CSL Amplifier Service Manual 2 À PRÉVENIR LE CHOC ÉLECTRIQUE N’ENLEVEZ PAS LES COUVERTURES. RIEN DES PARTIES UTILES À L’INTÉRIEUR. DÉBRANCHER LA BORNE AVANT D’OUVRIR LA MODULE EN ARRIÈRE. TO PREVENT ELECTRIC SHOCK DO NOT REMOVE TOP OR BOTTOM COVERS. NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SE ...
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Crown 800CSL - page 3
Power Base-2 & 800CSL Amplifier Service Manual 3 Introduction ............................................................. 4 Scope ...................................................................... 4 Warranty .................................................................. 4 Parts ......................................................... ...
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Crown 800CSL - page 4
Power Base-2 & 800CSL Amplifier Service Manual 4 Crown Technical Support Group Factory Service Parts Department Mailing Address: PO Box 1000 Elkhart, IN USA 46515-1000 Shipping Address: 57620 C.R. 105 Elkhart, IN USA 46517 Phone: (219) 294-8200 Toll Free: (800) 342-6939 FAX: (219) 294-8301 This manual contains service information on Crown power ...
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Crown 800CSL - page 5
Power Base-2 & 800CSL Amplifier Service Manual 5 Parts shipment on a C.O.D. or pre-payment (check or credit card) basis. TERMS Normal terms are pre-paid. Net-30 Days applies to only those firms having pre-established accounts with Crown. If pre-paying, the order must be packed and weighed before a total bill can be established, after which an a ...
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Crown 800CSL - page 6
Power Base-2 & 800CSL Amplifier Service Manual 6 Specifications Unless noted otherwise, all specifications are based on driving an 8 ohm load per channel, both channels driven, the sensitivity switch in the 26dB position, the AC supply is 120V AC at 60Hz. Cr own specifications are guaranteed thr ough the warranty period (nor mally 3 years). Bec ...
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Crown 800CSL - page 7
Power Base-2 & 800CSL Amplifier Service Manual 7 V oltage Conversion Note: The only versions of this product pr oduced at the Crown Factory with inter national volt- age capabilities built in ar e CSL versions built specifically for sale outside the United States. P16 P10 P15 P14 P13 P12 P11 P9 P8 P7 P6 P5 P4 P3 P2 P1 P22 P21 P18 P17 P19 P20 F1 ...
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Crown 800CSL - page 8
Power Base-2 & 800CSL Amplifier Service Manual 8 Theor y OVERVIEW It should be noted from the outset that the PB-1 and 460CSL amplifiers are electrically and mechanically identical products. The only differences, from a ser- vice perspective, are cosmetic. For the purposes of servicing the products, it should also be known that the CSL version ...
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Crown 800CSL - page 9
Power Base-2 & 800CSL Amplifier Service Manual 9 Theor y tivity is achieved by controlling the ratio of feedback to input resistance. The Sensitivity Switch sets the input impedance to this stage and varies the gain such that the overall amplifier gain is 26 dB, or is adjusted appropriately for 0.775V or 1.4V input to attain rated output. Note ...
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Crown 800CSL - page 10
Power Base-2 & 800CSL Amplifier Service Manual 10 allows the NFb loop to control Error Amp gain by feeding back to its non-inverting input (with its polarity opposite to the output of the VGS). With the added voltage swing provided by the LVAs, the signal then gains current amplification through the Darlington emitter-follower output stage. GRO ...
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Crown 800CSL - page 11
Power Base-2 & 800CSL Amplifier Service Manual 11 the positive half, and about .5V across the bias resistor in the negative half. Q18 conduction (and thus bias) is adjustable. A diode string prevents excessive charge build up within the high conduction output devices when off. Flyback diodes shunt back-EMF pulses from reactive loads to the powe ...
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Crown 800CSL - page 12
Power Base-2 & 800CSL Amplifier Service Manual 12 Theor y ±ODEP circuitry is used to simulate the thermal barri- ers between the interior of the output device die (immeasurable by normal means) and the time delay from heat generation at the die until heat dissipates to the thermal sensor. The combined effects of thermal history and instantaneo ...
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Crown 800CSL - page 13
Power Base-2 & 800CSL Amplifier Service Manual 13 Checkout Procedures GENERAL INFORMATION The following test procedures are to be used to verify operation of this amplifier. DO NOT connect a load or inject a signal unless directed to do so by the proce- dure. These tests, though meant for verification and alignment of the amplifier, may also be ...
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Crown 800CSL - page 14
Power Base-2 & 800CSL Amplifier Service Manual 14 TEST 4: AC POWER DRAW Spec: 90 Watts maximum quiescent. Initial Conditions: Controls per standard. Procedure: With no input signal and no load, measure AC line wattage draw. If current draw is excessive, check for high AC line voltage or high bias voltage. TEST 5: COMMON MODE REJECTION Spec at 1 ...
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Crown 800CSL - page 15
Power Base-2 & 800CSL Amplifier Service Manual 15 Checkout Procedures Procedure Capacitive: Load each channel to 8 ohms in parallel with 2 µF. Inject a 20 kHz sine wave with 30 VAC output for 10 seconds. Procedure Inductive: Load each channel to 8 ohms in parallel with 159 µHenries. Inject a 1 kHz sine wave with 15 VAC output for 10 seconds. ...
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Crown 800CSL - page 16
Power Base-2 & 800CSL Amplifier Service Manual 16 Checkout Procedures POST TESTING After completion of testing, if all tests are satisfactory, the amplifier controls should be returned to the posi- tions required by customer. If conditions are unknown or unspecified, factory settings are as follows: Level Controls: 9 to 11 O’Clock. Sensitivit ...
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Crown 800CSL - page 17
Power Base-2 & 800CSL Amplifier Service Manual 17 Mechanical (Non-Module) Parts SUPPLIMENTAL ITEMS CP N ITEM QTY D 4137-2 Nylon Thumbscrew W asher 4 C 3342-0 Feet, Black Self-Stick 4 A10087-71012 10-32 .75 Machine (Rack Screw) 4 120VAC/60HZ NORTH AMERICA PRODUCT ONLY CP N ITEM QTY A10089-10832 Screw , 8-32 2.0 Ph Machine 4 A10285-28 Fuse, 20A 3 ...
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Crown 800CSL - page 18
Power Base-2 & 800CSL Amplifier Service Manual 18 Mechanical (Non-Module) Parts OUTPUT ASSEMBLY (ONE PER CHANNEL) CP N ITEM QTY A10100-4 W asher , #6 Flat Zinc 2 A10315-1 Screw , 6-32-.56 Hex W asher Head 12 C 4751-1 NPN Output Device 4 C 5826-0 S100/S200 Thermal Sense LM334Z 1 C 6492-0 PNP Output Device 4 C 7326-9 Solder Lug, #6 Tin 2 C 8573-5 ...
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Crown 800CSL - page 19
Power Base-2 & 800CSL Amplifier Service Manual 19 Mechanical (Non-Module) Parts MAIN CHASSIS ASSEMBLY CP N ITEM QTY A10086-70806 Screw , 8-32-.37 Mach Rd Ph 2 A10094-3 W asher , #6 Black Star 3 A10094-6 W asher , #8 Black Star 4 A10094-8 W asher , #10 T ooth Lock 10 A10099-5 W asher , #8 Nylon Shoulder 4 A10109-10822 Screw , 8-18-1.375 Pan Ph 2 ...
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Crown 800CSL - page 20
Power Base-2 & 800CSL Amplifier Service Manual 20 Module Information MODULE HISTORY Since its introduction in 1986, the PB-1 has gone through a number of updates and revisions. Over the course of its history some of these changes have resulted in upgrading to newer modules. What follows is a historical breakdown of PB-1 modules. It should also ...
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Crown 800CSL - page 21
Power Base-2 & 800CSL Amplifier Service Manual 21 Q42647-0 Output Module Parts List (P10137-1 Board) Q42647-0 Output Module (MT/MA Original) for PB-2: CAPACITORS C01 C 3978-1 .047µF C02 C 6804-6 .1µF C03 C 6804-6 .1µF C04 C 3996-3 .0047µF C05 C 6807-9 .001µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6809-5 220pF C09 C 6810-3 180pF DIO ...
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Crown 800CSL - page 22
Power Base-2 & 800CSL Amplifier Service Manual 22 Q42717-1 Output Module Parts List (P10233-8 Board) Q42717-1 Output Module (MT/MA #2) for PB-2: CAPACITORS C01 C 3978-1 .047µF C02 C 3218-2 .22µF C03 C 3218-2 .22µF C04 C 8534-7 .0047µF C05 C 6807-9 .001µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809-5 220pF DIODES ...
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Crown 800CSL - page 23
Power Base-2 & 800CSL Amplifier Service Manual 23 Q42871-6 Output Module (MT/MA TO-3P Driver) for PB-2/ 800CSL: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809-5 220pF C43 C 6806-1 .01µF DIODES D01 C 2851-1 ...
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Crown 800CSL - page 24
Power Base-2 & 800CSL Amplifier Service Manual 24 Q42966-4 Output Module Parts List (P10305-4 Board) Q42966-4 Output Module (TO-3P Driver #2) for PB-2/ 800CSL: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 6807-9 .001µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809- ...
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Crown 800CSL - page 25
Power Base-2 & 800CSL Amplifier Service Manual 25 Q43015-9 Output Module for Through Hole Chassis (THC) PB-2/800CSL units: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809-5 220pF C43 C 6806-1 .01µF DIODES D ...
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Crown 800CSL - page 26
Power Base-2 & 800CSL Amplifier Service Manual 26 Q43203-1 Output Module (THC #2) for PB-2/800CSL Units: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809-5 220pF C43 C 6806-1 .01µF DIODES D01 C 2851-1 1N4004 ...
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Crown 800CSL - page 27
Power Base-2 & 800CSL Amplifier Service Manual 27 Q42665-2 Main Module Parts List (D 6910-0 Board) Q42665-2 Main Module (Original) for PB-2: CAPACITORS C1 C 4303-1 1000uF C2 C 3913-8 470uF C3 C 4303-1 1000uF C4 C 6802-0 .47uF C100 C200 C 5311-3 22uF C101 C201 C 2821-4 10pF C103 C203 C 6805-3 .022uF C104 C204 C 6805-3 .022uF C105 C205 C 6950-7 8 ...
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Crown 800CSL - page 28
Power Base-2 & 800CSL Amplifier Service Manual 28 R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.7K R115 R215 A10266-5141 510K R116 R216 A10266-3351 3.3M R117 R217 A10266-4731 47K R118 R218 A10266-2711 270 OHM R119 R219 A10266-3011 300 OHM R120 R220 A10266-2711 270 OHM R121 R221 C 5062-2 1 ...
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Crown 800CSL - page 29
Power Base-2 & 800CSL Amplifier Service Manual 29 Q42683-5 Main Module Parts List (D 6910-0 Board) Q42683-5 Main Module (#2) for PB-2: CAPACITORS C1 C 3913-8 470uF C2 C 3913-8 470uF C3 C 4303-1 1000uF C4 C 6802-0 .47uF C100 C200 C 5311-3 22uF C101 C201 C 2820-6 5pF C103 C203 C 6805-3 .022uF C104 C204 C 6805-3 .022uF C105 C205 C 6812-9 47pF C106 ...
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Crown 800CSL - page 30
Power Base-2 & 800CSL Amplifier Service Manual 30 R100 R200 C 7409-3 5K POT R101 R201 A10265-49911 4.99K R102 R202 A10266-1021 1K R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10266-1021 1K R109 R209 A10266-8201 82 O HM R110 R210 A10266-6831 68 ...
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Crown 800CSL - page 31
Power Base-2 & 800CSL Amplifier Service Manual 31 Q42818-7 Main Module Parts List (D 7251-8 Board) Q42818-7 Main Module (3rd Gain) for PB-2/800CSL: CAPACITORS C1 C 3913-8 470uF C2 C 3913-8 470uF C4 C 6802-0 .47uF C5 C 6806-1 .01uF C6 C 6806-1 .01uF C7 C 6094-9 33uF C8 C 6806-1 .01uF C100 C200 C 5311-3 22uF C101 C201 C 2820-6 5pF C103 C203 C 680 ...
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Crown 800CSL - page 32
Power Base-2 & 800CSL Amplifier Service Manual 32 Q116 Q216 C 3786-8 PN4250A Q117 Q217 D 2961-7 SEL 2N3859A Q118 Q218 D 2961-7 SEL 2N3859A Q119 Q219 C 3625-8 2N4125 Q120 Q220 C 3625-8 2N4125 Q121 Q221 C 7458-0 2N4123 Q122 Q222 C 7458-0 2N4123 RESISTORS R1 A10265-53621 53.6K R2 A10266-2402 24 O HM R3 A10266-2402 24 O HM R4 A10265-46421 46.4K R5 ...
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Crown 800CSL - page 33
Power Base-2 & 800CSL Amplifier Service Manual 33 INTERCONNECTS J1 C 7593-4 HEADER 5 PIN J2 C 4508-5 16 PIN SOCKET J9 C 7527-2 HEADER 6 PIN J10 C 7592-6 HEADER 4 PIN J11 C 7526-4 HEADER 3 PIN J100 J200 C 6777-4 PHONE JACK J500 J800 D 6619-7 10" RIBBON ASSY J600 J700 D 6620-5 6" RIBBON ASSY MISC. BOARD D 7251-8 MOUNTS U1, U2: (2) C 188 ...
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Crown 800CSL - page 34
Power Base-2 & 800CSL Amplifier Service Manual 34 Q43059-7 Applicability: Main Module for Through Hole Chassis (THC) PB-2/800CSL units. CAPACITORS C1 C 4303-1 1000µF C2 C 3913-8 470µF C4 C 6802-0 .47µF C5 C 6806-1 .01µF C6 C 6806-1 .01µF C7 C 8897-8 .1µF C100 C200 C 5311-3 22µF C101 C201 C 2821-4 10pF C103 C203 C 6805-3 .022µF C104 C204 ...
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Crown 800CSL - page 35
Power Base-2 & 800CSL Amplifier Service Manual 35 Q43059-7 Main Module Parts List (D 7993-5 Board) Q119 Q219 C 3625-8 NPN 2N4125 Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125 RESISTORS R1 A10265-53621 53.6K 1% R2 C 7340-0 24 5W R3 C 7340-0 24 ...
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Crown 800CSL - page 36
Power Base-2 & 800CSL Amplifier Service Manual 36 Q43059-7 Main Module Parts List (D 7993-5 Board) R193 R293 A10266-1031 10K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.7K R199 R299 A10266-1031 10K R909 R1009 A10266-4741 470K R910 R1010 A10266-4741 470K R911 R1 ...
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