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Lincoln Electric LN- 25 IM10084 - page 1
'(* , '*Z+Y%&-$ • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • Copyright © Lincoln Global Inc. LN- 25 ™ IRONWORKER !%? ...
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Lincoln Electric LN- 25 IM10084 - page 2
'*&!& BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. _____________________ ...
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Lincoln Electric LN- 25 IM10084 - page 3
;; +,0 ;; ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect ...
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Lincoln Electric LN- 25 IM10084 - page 4
;;; +,0 ;;; FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the ...
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Lincoln Electric LN- 25 IM10084 - page 5
;H +,0 ;H (*M-,!'&++X*,M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: +OD7FN(AGD+AG6397$ZD5 1. Protegez-vous contre la secou ...
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Lincoln Electric LN- 25 IM10084 - page 6
v v SAFETY Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility, 2004/108/EC. It was manufactured in conformity with a national standard that implements ...
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Lincoln Electric LN- 25 IM10084 - page 7
vi vi Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supp ...
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Lincoln Electric LN- 25 IM10084 - page 8
H;; H;; Thank Y ou for selecting a )-$!,0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! *736F:;E'B7D3FADE %3@G3>5A?B>7F7>K before attempting to use this equipment. Save this manual and keep it ...
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Lincoln Electric LN- 25 IM10084 - page 9
H;;; H;;; , $''&,&,+ Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– !@EF3>>3F;A@ ? ...
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Lincoln Electric LN- 25 IM10084 - page 10
!&+, $$ ,!'& $&R!*'&/'*#* ,%(* ,-**& '(*,!'& -40°F to 104°F (-40°C to 40°C) +,'* -40°F to 122°F (-40°C to 50°C) !&(-,.'$ , 3@6-**&, , &!$ +( ...
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Lincoln Electric LN- 25 IM10084 - page 11
/$$+!1 Table A.1 located below are copper cable sizes rec- ommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop. ** Tabled values are for op ...
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Lincoln Electric LN- 25 IM10084 - page 12
!&+, $$ ,!'& $&R!*'&/'*#* + !$!&+'&&,!'& 0$!&* ?3K 7JB>A67 ;8 63?3976 Q #77B 5K>;@67D GBD;9:F 3@6 5:3;@76FAEGBBADF Q#77B5K>;@67D3I3K8DA?3D73E? ...
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Lincoln Electric LN- 25 IM10084 - page 13
!&+, $$ ,!'& $&R!*'&/'*#* /!**!.'&!-* ,!'& (See Figure A.2) &!& , -& *!.* -+ !& $,*!+ '#53@=;>> Q ,GD@ F:7 ;@BGF? ...
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Lincoln Electric LN- 25 IM10084 - page 14
THUMB SCREW GUN !&+, $$ ,!'& $&R!*'&/'*#* (*++-* *% "-+,%&, $,*!+ '#53@=;>> Q,GD@ F:7 ;@BGF BAI7D ' 3F F:7 I7>6 ;@9 BAI7DEAGD57 478AD7 ;@EF3&g ...
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Lincoln Electric LN- 25 IM10084 - page 15
. (AI7D +AGD57E I;F: +FG6 A@@75FADE 3@6 @A *7?AF7$A53>+I;F5:+77;9GD7 Place CV/CC switch in the feeder in the "CV" position. Work clip Work Electrode Jumper Ranger 250, 250 LPG Ranger 305G, 305D Ranger 10,000 Ranger 3 Phase Ranger 225GXT Ranger 225 Commander 300 V antage 300 ...
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Lincoln Electric LN- 25 IM10084 - page 16
!&+, $$ ,!'& $&R!*'&/'*#* . (AI7D +AGD57 I;F: ,I;EF%3F7 A@@75FADE 3@6 *7?AF7$A53>+I;F5:+77;9GD7 Place CV/CC switch in the feeder in the "CV" position. Work clip Work Electrode CV -305 V350-Pro ...
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Lincoln Electric LN- 25 IM10084 - page 17
'(* ,!'& $&R!*'&/'*#* Q $,*! + '# & #!$$ -@>7EE GE;@9 '$ 873 FGD7I:7@ 8776;@9I;F: 9G@FD;9 97D F:7 7>75FDA67 3@6 6D;H7 ?75:3@;E? 3D7 3>I3KE ...
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Lincoln Electric LN- 25 IM10084 - page 18
'(* ,!'& $&R!*'&/'*#* !&!,!'&'/$!&,*%+ /+ • Wire Feed Speed Q Constant Current . Q Constant Voltage %/ • Gas Metal Arc welding +%/ Q Shielded Metal Arc welding / Q Flux Core A ...
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Lincoln Electric LN- 25 IM10084 - page 19
%3J;?G?/+ +F3@63D6+B;@ 73D;@9 280 340 440 520 600 %;@;?G?D5.A>FE 15 V 17 V 21 V 24 V 27 V /!*+(#&' /;D7776+B776.'B7D3F;A@ When Across the Arc models are operated with CV power sources, the wire feed speed will remain a con- stant value, independent of arc ...
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Lincoln Electric LN- 25 IM10084 - page 20
'(* ,!'& $&R!*'&/'*#* , *%$$%','*'.*$' The thermal light illuminates when the wire drive motor draws too much current. If the thermal light illuminates, the wire drive will automatically shutdown for up to 30 seconds to allo ...
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Lincoln Electric LN- 25 IM10084 - page 21
'(* ,!'& $&R!*'&/'*#* /!*+(-&!,+ To change the wire feed speed units: Rotate the WFS knob to the left to use V;@5:7E?;@GF7W for the wire feed speed units. Rotate the WFS knob to the right to use V?7F7DE?;@GF7W for the wire feed spe ...
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Lincoln Electric LN- 25 IM10084 - page 22
'(* ,!'& $,!+($ 0+$,!'& The left display can show either amperage or actual WFS during welding. Note that actual WFS is not the same as preset WFS. For example, the preset WFS may be set to 400 ipm, but the arc voltage is only 15V. The actual WFS will be approximately 280 i ...
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Lincoln Electric LN- 25 IM10084 - page 23
'(* ,!'& !&,*&$'&,*'$+ $&R!*'&/'*#* 1 2 Step T rigger Interlock Switch 2 Pressure Adjustment Arm 3 Optional T imer Kit (See Accessories Section) 4 Spool Retainer 5 Spindle Brake 6 Gun Bushing ITEM DESCRIPTION 1 9 8 7 6 3 2 7 Thumb Screw for se ...
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Lincoln Electric LN- 25 IM10084 - page 24
'(* ,!'& !&,*&$'&,*'$++*!(,!'& (See Figure B.2) +F7B,D;997D!@F7D>A5=+I;F5: The 2 Step - Trigger Interlock switch changes the function of the gun trigger. 2 Step trigger opera- tion turns welding on and off in direct response to the ...
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Lincoln Electric LN- 25 IM10084 - page 25
+(-*(-+ -,,'& The gas solenoid valve will energize but neither the power source output nor the drive motor will be turned on. The Gas Purge switch is useful for setting the proper flow rate of shielding gas. Flow meters should always be adjusted while the shielding gas is flowing. '(* ,!'& ...
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Lincoln Electric LN- 25 IM10084 - page 26
++'*!+ $&R!*'&/'*#* , '* 0!&+, $$)-!(%&, • K1500-2 Gun Receiver Bushing. *!.*'$$#!,++77(3DFE(397E K1803-1 K1840-xx K1842-xx Work and Feeder Cables Package. Weld Power Cable, Twist-Mate to Lug. Weld P ...
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Lincoln Electric LN- 25 IM10084 - page 27
++'*!+ $&R!*'&/'*#* K910-1 K910-2 K1500-1 K1500-2 K1500-3 Ground Clamp Ground Clamp Gun Receiver Bushing (for guns with K466-1 Lincoln gun connec- tors; Innershield and Subarc guns) Gun Receiver Bushing (for guns with K466-2, K466-10 Lincoln gun connectors; Magnum 200/300/400 ...
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Lincoln Electric LN- 25 IM10084 - page 28
++'*!+ $&R!*'&/'*#* K1500-4 K1500-5 K435 K468 K586-1 K283 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with Oxo® guns.) Spindle Adapter, for mounting 14 lb. (6.4 kg) Innershield Coils on 2 ...
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Lincoln Electric LN- 25 IM10084 - page 29
$,*!+ '#53@=;>> Q,GD@ F:7 ;@BGF BAI7D ' 3F F:7 I7>6;@9 BAI7D EAGD57 478AD7 ;@EF3>>3F;A@ AD 5:3@9;@9 6D;H7 DA>>E3@6AD9G;67E Q A @AF FAG5: 7>75FD;53>>K >;H7 B3DFE Q/:7@ ;@5:;@9 I;F: F:7 9G@ ...
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Lincoln Electric LN- 25 IM10084 - page 30
,*'-$+ '',!& $&R!*'&/'*#* If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your $A53>$;@5A>@GF:AD;L76;7>6+7DH;5735;>;FK for technical troubleshooting assistance ...
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Lincoln Electric LN- 25 IM10084 - page 31
,*'-$+ '',!& $&R!*'&/'*#* Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your $A53>$;@5A>@GF:AD;L76;7>6+7 ...
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Lincoln Electric LN- 25 IM10084 - page 32
,*'-$+ '',!& $&R!*'&/'*#* Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your $A53>$;@5A>@GF:AD;L76;7>6+7 ...
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Lincoln Electric LN- 25 IM10084 - page 33
,*'-$+ '',!& $&R!*'&/'*#* Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your $A53>$;@5A>@GF:AD;L76;7>6+7 ...
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Lincoln Electric LN- 25 IM10084 - page 34
!*%+ $&R!*'&/'*#* &', This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Se ...
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Lincoln Electric LN- 25 IM10084 - page 35
!%&+!'&(*!&, $&R!*'&/'*#* 16” C I R C LE 12” x 18” E L LI P S E 23.17 14.81 8.65 17.19 ...
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Lincoln Electric LN- 25 IM10084 - page 36
&',+ $&R!*'&/'*#* ...
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Lincoln Electric LN- 25 IM10084 - page 37
&',+ $&R!*'&/'*#* ...
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Lincoln Electric LN- 25 IM10084 - page 38
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TRUCCIONES DEL F ABRICAN ...
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Lincoln Electric LN- 25 IM10084 - page 39
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA A S PRÁTICA S DE SEGUR ANÇA DO EMPREG ADOR. • Kee p yo ur h ead out of fum es. • Use ven tila tio n or exh aus ...
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Lincoln Electric LN- 25 IM10084 - page 40
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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