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Cal Flame Portable Spa - page 1
L TR20091000, Rev . A 11/24/08 ...
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Cal Flame Portable Spa - page 2
Copyright 2008-2009 LMS, Inc. All rights reserved. Dupl ication without written consent is strictly prohibited. Cal Spas ® , Adjustable Therapy S ystem™, A TS™, Cal Zone Quest 2000™, Cal Premium™, Cal Select™, Cal Stone™ Ultimate Fitness Spa Series™, and XL Heat Exchanger™ are registered tr ademarks. Due to continuous improvement p ...
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Cal Flame Portable Spa - page 3
2009 Portable Spa L TR20091000, Rev . A Read This First! w w w . c a l s p a s . c o m 1 When instal ling and using this electrical equipment, always follow basic safet y precautions. Following these instructions will help make your rst spa session a pleasurable one. READ AND FOLLOW ALL INSTRUCTIONS NOTE: A licensed electrician may be required t ...
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Cal Flame Portable Spa - page 4
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 2 Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or sel f -closing gates on property to prevent unsuper ...
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Cal Flame Portable Spa - page 5
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 3 Always f ollow applicable local, state and federal codes and guidelines. Use only a dedicated electrical line with a 20 amp breaker . Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedi ...
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Cal Flame Portable Spa - page 6
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 4 Spa Model GFCI Required Wires Required All 240V spas (except 6300 control boxes requiring high amperage (see below) One 50 amp GFCI Four #8 A WG copper wires Spas with the 6300 control box (when high amperage is selected on circuit board) ...
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Cal Flame Portable Spa - page 7
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 5 Conguring the 6300 Control System The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when an y pump is running in high speed. T o ...
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Cal Flame Portable Spa - page 8
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 6 GFCI Wiring Diagram ...
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Cal Flame Portable Spa - page 9
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 7 Gas Heater Hook up Ultimate Fitness Series spa owners ma y buy and install a separate gas heater and pump for use with their spa. This option may be purchased separ ately from your local distributor . Spa owners are responsible f or ensur ...
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Cal Flame Portable Spa - page 10
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 8 ...
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Cal Flame Portable Spa - page 11
2009 Portable Spa L TR20091000, Rev . A Pr eparing for Y our New P or table Spa w w w . c a l s p a s . c o m 9 Filling and Powering Up Your Portable Spa Once the spa has been placed on an approved 1. surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these ...
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Cal Flame Portable Spa - page 12
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 10 Temperature Adjustment (Range 80°F to 104°F, 26°C to 40°C) The 6200 and 6300 electronic control panels display the actual water temperature in degrees F ahrenheit. The displayed temperature will only be current after the pump has been running for at lea ...
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Cal Flame Portable Spa - page 13
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 11 Jets Press the Jets button: Once to activate low speed pump . • T wice to activate high speed. • Three times to turn pump off . • Light Press the Light button to turn on the light. Press it once again to turn the light off . All optional lighting such ...
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Cal Flame Portable Spa - page 14
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 12 Auxiliary Control Operation The auxiliary control option is available with the 9800 controls only . It is a small panel with four buttons that control certain spa functions, such as primary or additional jets, TV , or lights. It conveniently puts the contro ...
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Cal Flame Portable Spa - page 15
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 13 Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “ST AND” icon will display until the mode is change ...
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Cal Flame Portable Spa - page 16
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 14 Setting the Temperature Lock T o activate the temperature lock: Press the “UP” or “DOWN” button, “TIME” , “JETS • 1” , then the “UP” button within three seconds. The panel will display “TEMP LOCK” when the set temperature is lock e ...
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Cal Flame Portable Spa - page 17
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 15 Diagnostic Messages Message Meaning Action Required No message on display 1) Spa temperature is unknown. 1) After pump has been running for 2 minutes temperature will be displa yed. 2) Spa is in Economy or Sleep mode. 2) In Economy or Sleep mode, the pump m ...
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Cal Flame Portable Spa - page 18
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 16 Message Meaning Action Required HH OHH Overheat protection (spa is shutdown). One sensor has detected 118˚F (48˚C) at the heater . DO NOT ENTER THE W A TER! Remov e the spa cover and allow spa to cool below 107˚F (42˚C). Press any button on the topside ...
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Cal Flame Portable Spa - page 19
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 17 Jets Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter-clockwise) will decrease the amount of water ow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will incr ...
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Cal Flame Portable Spa - page 20
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 18 Pump On/Off This button allows the user to turn on and off the A TS™ seat pump. Press this but ton once to turn the pump on. Once on, the green LED light on the control panel wil l illuminate, indicating that the system is operational. T o turn off the pu ...
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Cal Flame Portable Spa - page 21
2009 Portable Spa L TR20091000, Rev . A Operating Y our Spa w w w . c a l s p a s . c o m 19 LED Perimeter Lighting Press the LIGHT button on the topside control panel to turn the spa light on. If your spa has perimeter LED lights, they will also light up at the same time as the spa light. The perimeter lights operate in three thr ee modes: Cycle: ...
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Cal Flame Portable Spa - page 22
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 20 Clear Water Plan This section is intended for new spa owners with no experience with water chemistry . Every one’ s ex - perience with maintaining water quali ty is different, but there are some general concepts you need to know . W ater maintenance is not ...
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Cal Flame Portable Spa - page 23
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 21 Testing and Adjusting Spa Water Y ou have two types of testing methods to choose f rom: The • reagent test kit is a method which provides a high lev el of accur acy . It is av ailable in either liquid or tablet form. Test strips • are a convenient testing ...
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Cal Flame Portable Spa - page 24
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 22 Using Chlorine as a Sanitizer If you choose to use chlorine as a sanitizer , only use granulated chlorine, not liquid chlorine. W e recommend you use only Cal Spas “Chlorinating Gr anules” . Once a week, check the chlori ne level using either a test strip ...
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Cal Flame Portable Spa - page 25
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 23 Testing For: Ideal Range (ppm) Chemicals To Use: Minimum Maximum T o Raise T o Lower Chlorine level Without ozonator With ozonator 3.0 5.0 2.0 4.0 Chlorinating Granules Bromine level Without ozonator With ozonator 6.7 11.0 5.7 10.0 Go Brom Note: The Cal Clari ...
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Cal Flame Portable Spa - page 26
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 24 “Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water . The higher the bather load, the more chemicals need to be ...
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Cal Flame Portable Spa - page 27
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 25 This applies to al l spa owners EXCEPT those with the Cal Clarity bromine generator . See instructions on page page 27 for bromine generator operating instructions and spa lling procedures. W e recommend you use Cal Spas chemicals only . Other brands of ch ...
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Cal Flame Portable Spa - page 28
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 26 Maintenance Schedule Each time you rell the spa Follow the section “Starting the Spa with Fr esh W ater” . Prior to each use T est the spa water using ei ther test strips a reagent test kit. Adjust chemical levels as necessary . Once a week T est the s ...
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Cal Flame Portable Spa - page 29
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 27 Cal Zone Quest Ozonator The Cal Z one ozone generator releases ozone into the spa water . Y ou will still need to test for chlorine and occasionally replenish it to return the chlorine level to the baseline. This plan and its chemical dosages are intended for ...
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Cal Flame Portable Spa - page 30
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 28 Start Up Clean surface of spa with Cal Spas “Multi-Purpose 1. Cleaner ” . Apply a protective coat of Cal Spas “Fast Sheen” 2. to the acrylic surface. Fill spa to proper water level with normal tap 3. water . Do not use soft water . Use a test strip an ...
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Cal Flame Portable Spa - page 31
2009 Portable Spa L TR20091000, Rev . A Clear W ater Plan w w w . c a l s p a s . c o m 29 Troubleshooting Water Clarity Problems Problem Probable Causes Possible Solutions Cloudy W ater Dirty lter • Excessive oils / organic • matter Improper sanitization • Suspended particles / • organic matter Overused or old water • Clean lter ? ...
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Cal Flame Portable Spa - page 32
2009 Portable Spa L TR20091000, Rev . A Cleaning and Maintenance w w w . c a l s p a s . c o m 30 Removing and Reseating the Pillows Y ou can remov e the pillows for cleaning and maintenance quickly and easily . This method works for all t ypes of pillows. Grab the lower edge of the pillow with both hands rmly and pull up. As you do this, the pi ...
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Cal Flame Portable Spa - page 33
2009 Portable Spa L TR20091000, Rev . A Cleaning and Maintenance w w w . c a l s p a s . c o m 31 Draining Your Portable Spa Y our spa should be drained every four to six months, and relled with fresh tap water . The following is the recommended method for dr aining your spa. T urn off the power at the breaker . 1. Remov e all lters. 2. If yo ...
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Cal Flame Portable Spa - page 34
2009 Portable Spa L TR20091000, Rev . A Cleaning and Maintenance w w w . c a l s p a s . c o m 32 Winterizing (Cold Climate Draining) In many areas of the country , the temperature drops below 32˚F (0°C). W e recommend that you always have your spa full of water and running at normal spa temperatur es (80˚F to 100˚F , 26. 7°C to 37 .8°C). Thi ...
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Cal Flame Portable Spa - page 35
2009 Portable Spa L TR20091000, Rev . A Cleaning and Maintenance w w w . c a l s p a s . c o m 33 All-Purpose Cleaner (Spa Finish cleaning) Cal Spas™ All-Purpose Cleaner is an essential part of maintaining your spa’s nish. Through normal use, the spa’ s nish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum l ...
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Cal Flame Portable Spa - page 36
2009 Portable Spa L TR20091000, Rev . A Using the Enter tainment System w w w . c a l s p a s . c o m 34 Some spas may be equipped with audio/visual en- tertainment options. Several options are available and include marine grade CD pla yers, DVD players, and an iPod® docking station. Each spa equipped with an audio/visual system is delivered with ...
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Cal Flame Portable Spa - page 37
2009 Portable Spa L TR20091000, Rev . A Using the Enter tainment System w w w . c a l s p a s . c o m 35 Raising and Lowering the 20” TV Press the TV button on the auxiliary control panel to raise and lower the TV monitor . Press the button once to r aise the TV . • Press it again to lower the TV . • Note: Make sure you turn off the TV before ...
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Cal Flame Portable Spa - page 38
2009 Portable Spa L TR20091000, Rev . A Using the Enter tainment System w w w . c a l s p a s . c o m 36 Using the iPod Docking Station T o play an iPod from the docking station to the spa’ s stereo system: Place the iPod in the docking station. 1. Press the 2. SOURCE button on the stereo (if equipped) un- til the display shows AUX. Play the iP o ...
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Cal Flame Portable Spa - page 39
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 37 Jets CXLW 6.5” LargeStorm Standard gra y PLU21703421 Stainless steel PLU21703622 CXW 5.5” Storm Standard gra y PLU21703425 Stainless steel PLU21703624 ED 2.25” Euro Directional 6 spoke face PLU21703662 ELE 2.25” Euro Less Eyeball 6 spoke face PLU21703663 EW 2? ...
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Cal Flame Portable Spa - page 40
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 38 Jets PSD 4” Polystorm Directional 6 spoke face PLU21703661 PSR 5.25” Power Storm Rie 6 spoke face PLU21703666 PST 5.25” Power Storm Twister 6 spoke face PLU21703665 SFW 5.5” Sure Flow Standard gra y PLU21703426 Stainless steel PLU21703626 SW Swim Standard f ...
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Cal Flame Portable Spa - page 41
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 39 Pillows Cascade (Logo) ACC01400910 Innity ACC01400940 Neck ACC01400950 Bump ACC01400866 Drains Main Drain, Super Hi Flo Suction 2” Silver PLU21400132 Hi Flow Suction Silver 1 1/2” PLU21400065 Bottom Drain Star Suction Cover PLU21400197 Bottom Drain Filtration R ...
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Cal Flame Portable Spa - page 42
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 40 Filters Filter Cartridge, 50 Sq Ft, Anti-Bacterial FIL11100201 Ozone Cartridges Cal Zone Quest 2000 Replacement Cartridge OZO18100020 Cal Zone Quest 1000 Replacement Cartridge Lights Light Assembly Complete LIT16000150 Light Mini 2” Diameter LIT16000151 Waltting, ...
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Cal Flame Portable Spa - page 43
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 41 Classic Series CA-36/CBA-36/CD-46/CM-47/ CA-50/CBA-50/CBA-64/CA-65 93” X 93” Standard Rust ACC01200420 Standard Gray ACC01200421 Standard Slate ACC01200422 Standard Palomino ACC01200423 Deluxe Rust ACU02200260 Deluxe Gra y ACU02200261 Deluxe Slate ACU02200266 Delu ...
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Cal Flame Portable Spa - page 44
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 42 CN-48/CN-63 93” x 130” Standard Rust ACC01200450 Standard Gray ACC01200451 Standard Slate ACC01200452 Standard Palomino ACC01200454 Deluxe Rust ACU02200290 Deluxe Gra y ACU02200291 Deluxe Slate ACU02200295 Deluxe P alomino ACU02200289 Custom T eal ACU02200296 Cust ...
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Cal Flame Portable Spa - page 45
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 43 Family II Series FII515B 78” ROUND Standard Rust Standard Gray Standard Slate Standard Palomino Deluxe Rust Deluxe Gra y Deluxe Slate Deluxe P alomino Deluxe T eal Deluxe Navy Deluxe Hunter FII518B 43” x 83” Standard Rust Standard Gray Standard Slate Standard Pa ...
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Cal Flame Portable Spa - page 46
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 44 Victory Xtreme Series VX901 72” x 72” Standard Rust ACC01200566 Standard Gray ACC01200567 Standard Slate ACC01200568 Standard Palomino ACC01200559 FX624B 76” x 84” Standard Rust ACC01200406 Standard Gray ACC01200407 Standard Slate ACC01200508 Standard Palomino ...
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Cal Flame Portable Spa - page 47
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 45 Keeping Fit with your Spa IMPOR T ANT : Always consult your physician before starting any exercise activity or progr am. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failur ...
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Cal Flame Portable Spa - page 48
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 46 Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. ...
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Cal Flame Portable Spa - page 49
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 47 2009 Warranty U.S. and Canada Portable Spas This limited warranty is effective for portable spas manufactured after November 24, 2008. All Cal Spas portable spas are warr anted to be free from def ects in material and workmanship at the time if delivery . This warr an ...
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Cal Flame Portable Spa - page 50
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 48 given to the LMS Customer Relations Department within 30 days of the reported failure. There will be no charge for parts or labor on a covered item. However , the LMS Service Agent may assess a reasonable trav el or mileage charge per service call, which may include d ...
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Cal Flame Portable Spa - page 51
2009 Portable Spa L TR20091000, Rev . A Appendix w w w . c a l s p a s . c o m 49 Cal Spas™ Chemicals ...
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Cal Flame Portable Spa - page 52
Locating the product serial number The serial number of your spa is located on a metal plate attached to the lower right front panel of the spa.Y ou will need this number to properly register your spa and activ ate coverage. Write this information in the space provided below . Spa Model: __________________________________________________ Spa Serial ...
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