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Kyocera FS-1010 - page 1
SERVICE MANUAL Pub lished in Dec. ’01 Laser printer ...
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Kyocera FS-1010 - page 2
Version Replaced pages Remarks Date 1.0 Revision history 5-Dec-2001 ...
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Kyocera FS-1010 - page 3
Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before ...
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Kyocera FS-1010 - page 4
indicates that action is required. The specific action required is shown inside the symbol. General action required . Remove the power plug from the wall outlet. Always ground the printer. Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their prope ...
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Kyocera FS-1010 - page 5
1. Installation Precautions WARNING •D o not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .......................................................................... ...
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Kyocera FS-1010 - page 6
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ............................................................ • Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. .. ...
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Kyocera FS-1010 - page 7
• Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ...................................................................................................... •D o not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover o ...
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Kyocera FS-1010 - page 8
1-1-1 Contents Chapter 1 1-1 Printer specifications ..................................................................................................... .................................. 1-3 1-2 Names of parts ............................................................................................................. ............................ ...
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Kyocera FS-1010 - page 9
Chapter 1 Product Information ...
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Kyocera FS-1010 - page 10
Chapter 1 Contents 1-1 Printer specifications ...................................................................................................................... 1-3 1-1-1 Specifications ........................................................................................................... ................. 1-3 (1) Engine ................... ...
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Kyocera FS-1010 - page 11
FS-1010 1-3 1-1 Printer specifications 1-1-1 Specifications (1) Engine Item Specification Print method Print speed (when printing multiple pages) Resolution (dpi) Smoothing First print (A4 or letter , 23 ° C), depends on input data W arm-up time at 23 ° C Maximum duty cycle (A4) Process unit life expectancy Developing Laser diode Main charger T r ...
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Kyocera FS-1010 - page 12
1-4 FS-1010 Item Specification Item S Main unit (excl. protrusions) (2) Controller (3) W eight and dimensions Item Specification CPU System ROM Font ROM Optional font ROM (Dip socket) Main (Video) RAM Expanding RAM (DIMM slot × 1) Host interface Page description language Standard emulation modes PowerPC405/200MHz 4 MB Flash DIMM 2 MB (16 M bit × ...
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Kyocera FS-1010 - page 13
FS-1010 1-5 (4) Power requirements (5) Environmental requirements Item Specification Item S Vo ltage/current requirement W atts 220 to 240 V AC ± 10 %, 50/60 Hz ± 2 %/3.8 A (European countries) 120 V AC ± 10 %, 60 Hz ± 2 %/7.1 A (U.S.A/Canada) Normal operation: 265 W Maximum: 818 W Standby: 13 W Sleeping: 5 W (220 to 240 V model), 6 W (120 V mo ...
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Kyocera FS-1010 - page 14
1-6 FS-1010 1-2 Names of par ts 1-2-1 Name of parts Figure 1-2-1 Name of parts 1 T op cover 2 Face-down output tray 3 Face-up output tray 4 Side cover 5 Operator panel 6 Front cover 7 Paper cassette 8 MP tray 9 Option interface slot cover 0 Parallel interface connector ! USB interface connector @ Power switch # AC inlet 1 2 3 4 5 6 7 8 9 @ # 0 ! ...
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Kyocera FS-1010 - page 15
FS-1010 1-7 1-3 Safety inf ormation 1-3-1 Safety information (1) Laser safety This printer is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to Radiation Control for Health and Safety Act of 1968. This means that the printer does not produce hazardous laser ...
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Kyocera FS-1010 - page 16
1-8 FS-1010 W ARNING Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Figure 1-3-1 Caution labels Label on the scanner unit (Inside the printer) Label on the left cov er rear side Label on the fuser unit European countries U .S.A/Canada ...
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Kyocera FS-1010 - page 17
FS-1010 1-9 (4) CDRH regulations (U .S.A.) The Center of Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products on August 2, 1976. These regulations apply to laser products manufactured after August 1, 1976. Compliance is mandatory for products marketed in the United States. A labe ...
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Kyocera FS-1010 - page 18
1-10 FS-1010 1-4 En vir onmental requirements 1-4-1 Environmental conditions The Envir onmental r equirements section on page 1-5 should be observed to ensure the optimum operation of the printer . The use of the printer in a location which does not satisfy the requirements may result in troubles and risk shortening its service life. The printer wi ...
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Kyocera FS-1010 - page 19
FS-1010 1-11 (1) Clearance Allow the necessary minimum clearance on all sides of the printer as diagrammed below . Figure 1-4-2 Clearances Ref. Clearance Dimensions 1 Left 25 cm (9-7/8 inches) 2 Front 50 cm (19-1 1/16 inches) 3 Right 25 cm (9-7/8 inches) 4 Back 40 cm (15-3/4 inches) 5 Above 30 cm (1 1-13/16 inches) 5 1 2 3 4 ...
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Kyocera FS-1010 - page 20
1-12 FS-1010 (2) Places to av oid A void installing the printer in locations exposed to: • Direct drafts of hot or cold air . • Direct drafts of outside air . (A void locations next to outside doors.) • Sudden temperature or humidity changes. • Any source of high heat, such as a radiator or stove. • Excessive dust. Dust and smoke may caus ...
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Kyocera FS-1010 - page 21
FS-1010 1-13 (4) Removing the printer Observe the following precautions in removal and transportation of the printer . • Be sure to repack the printer in its original carton. • Do not leave the printer, toner container, process unit and other printer modules inside a vehicle if the outdoor temperature is more than 25 ° C. As unexpectedly high ...
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Kyocera FS-1010 - page 22
1-14 FS-1010 1 1-5 About the toner container 1-5-1 Toner container The printer should use a TK-17 toner kit. T o ensure the high print quality and long service life, the following handling precautions should apply. CAUTION As the Ecosys printers are designed to ensure the optimum print quality when used with Kyocera’ s proprietary toner , Kyocera ...
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Kyocera FS-1010 - page 23
FS-1010 1-15 (2) T oner container storage The toner contained in the container is susceptible to temperature and humidity . T o ensure the high print quality, store the toner container in a place that satisfies the following environmental conditions: T emperature: -20 to 40 ° C (-4 to 104 ° F) Humidity: 15 to 90 % RH NOTE If the toner container i ...
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Kyocera FS-1010 - page 24
Chapter 2 Installation/Operation ...
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Kyocera FS-1010 - page 25
Chapter 2 Contents 2-1 Unpacking .................................................................................................................. ....................... 2-3 2-1-1 Unpacking and inspection ................................................................................................. ........ 2-3 2-2 Installing the printer ..... ...
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Kyocera FS-1010 - page 26
FS-1010 2-3 2-1 Unpacking 2-1-1 Unpacking and inspection The package should contain the printer and the accessories as shown in the figure below . Remove the printer and all the accessories from the package. For unpacking, place the box containing the printer on a flat, stable surface. Remove the manuals, toner kit, and other items located on top o ...
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Kyocera FS-1010 - page 27
2-4 FS-1010 2-2 Installing the printer Installing the printer requires several steps. Proceed as follows in sequence. If the option paper feeder is used with the printer, begin installation with connecting the printer and the paper feeder. For details, refer to the optional Paper feeder’s Service Manual . 2-2-1 Installing the toner container 1. O ...
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Kyocera FS-1010 - page 28
FS-1010 2-5 3. T ake the toner container 2 from the bag. Hold it with the protective seal 3 (orange-colored) facing up. Shake the toner container 2 horizontally at least five times. This ensures that the toner is evenly distributed inside. Figure 2-2-2 Shaking the toner container 4. Carefully remove the protective seal 3 . Figure 2-2-3 Removing the ...
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Kyocera FS-1010 - page 29
2-6 FS-1010 5. Install the toner container 2 into the printer . 6. Push firmly on the top of the toner container 2 at the positions marked [PUSH HERE]. Figure 2-2-4 Installing the toner container 2 ...
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Kyocera FS-1010 - page 30
FS-1010 2-7 7. Push the lock lever #1 1 to the lock position. 8. Close the top cover 4 . Figure- 2-2-5 Locking the toner container NOTE The printer is shipped from the factory with no toner supplied in its developer (Process unit). When the printer is first switched on after the toner container is installed in the manner above, there will be a dela ...
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Kyocera FS-1010 - page 31
2-8 FS-1010 2-2-2 Expanding memory The FS-1010 printer comes standard equipped with 16 MB of main memory on the main board. Printer memory can be expanded to up to the maximum 144 MB (16 + 128 MB). (1) Minimum memory requirements Refer to the table below for minimum memory requirements in various environments. Resolution Printing environment (Emula ...
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Kyocera FS-1010 - page 32
FS-1010 2-9 (3) Notes on handling DIMM Before proceeding to install DIMM, read the following notes for handling the main board and DIMMs: • Protect the electronics by taking these precautions: • Before touching a DIMM, touch a water pipe or other lar ge metal object to discharge yourself of static electricity . While doing the work, it is recom ...
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Kyocera FS-1010 - page 33
2-10 FS-1010 (4) Installing the DIMM The main board of the printer is equipped with one socket for memory expansion. Expansion memory is available in the form of DIMM (Dual In-line Memory Module). CAUTION T ake precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process. Operation of t ...
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Kyocera FS-1010 - page 34
FS-1010 2-11 Open the clips 2 on both ends of the DIMM socket 3 . Insert the DIMM 4 into the DIMM socket 3 so that the notches on the DIMM align with the corresponding protrusions in the slot. Close the clips 5 on the DIMM slot to secure the DIMM. Figure 2-2-8 Inserting the DIMM (5) T esting the expansion memory After installing DIMM in the printer ...
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Kyocera FS-1010 - page 35
2-12 FS-1010 (6) Installing the memory card (CompactFlash) The main board of the printer is equipped with one slot for memory card. CAUTION T ake precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process. Operation of the printer during the presence of a foreign substance may lead to ...
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Kyocera FS-1010 - page 36
FS-1010 2-13 Insert the memory card 4 in the slot. Insert as shown in the figure. Push it in all the way . Close and secure the option interface slot cover (or network interface card or the serial Interface board) . Figure 2-2-10 installing the memory card 4 ...
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Kyocera FS-1010 - page 37
2-14 FS-1010 (7) Installing the netw ork interface card If the serial interface board kit is installed, remove it to use the network interface card. CAUTION T ake precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process. Operation of the printer during the presence of a foreign subs ...
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Kyocera FS-1010 - page 38
FS-1010 2-15 2-3 Using the operator panel This section provides explanation on how to use the printer ’ s operator panel for basic operation. For details, refer to the printer ’ s User ’ s Manual . 2-3-1 Operator panel The printer ’ s operation panel has the following LED indicators and keys. Note that adjustments to the printer parameters ...
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Kyocera FS-1010 - page 39
2-16 FS-1010 2-3-2 Remote operation panel The remote operation panel is a utility that allows you to make basic printer settings from the computer connected to the printer or the network. For details on installation and usage, see the printer ’ s User ’ s Manual contained as an electronic file in the CD-ROM supplied with the printer . Figure 2- ...
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Kyocera FS-1010 - page 40
Chapter 3 Maintenance/Adjustments ...
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Kyocera FS-1010 - page 41
Chapter 3 Contents 3-1 Maintenance/Adjustments .............................................................................................................. 3-3 3-1-1 Lif e expectancy of modules ............................................................................................... ........ 3-3 3-1-2 T oner container ...................... ...
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Kyocera FS-1010 - page 42
3-3 FS-1010 3-1 Maintenance/Adjustments 3-1-1 Life expectancy of modules The table below shows the nominal life expectancy for modules. Detailed part information for each module (except toner container) can be found in Parts Catalog . Ta b le 3-1-1 Lif e expectancy of modules Kit Module Nominal life (pages) Remarks TK-17 T oner container 6,000 User ...
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Kyocera FS-1010 - page 43
3-4 FS-1010 3-1-2 T oner container Assuming an average toner coverage of 5 % with EcoPrint mode turned off, the toner container will need replacing approximately once every 6,000 printed pages. Ta b le 3-1-2 T oner container Kit Life in pages TK-17 6,000 Based on letter or A4 size paper; average print density of 5 %. NO TE In the case of a new prin ...
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Kyocera FS-1010 - page 44
3-5 FS-1010 (3) T oner container replacement To replace the toner container, open the top cover. Pull lock lever #1 1 to the release [UNLOCK] position, then pull lock lever #2 2 to the release (right) position. Figure 3-1-1 Releasing Loc k levers #1 and #2 Gently remove the old toner container 3 . Figure 3-1-2 Remo ving the old toner container 3 1 ...
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Kyocera FS-1010 - page 45
3-6 FS-1010 Put it in the supplied plastic bag 4 and dispose of it. Figure 3-1-3 Disposal of the old toner container NOTE Although the toner container is made from non-harmful, flammable material, be sure to dispose of it according to laws and regulations. Proceed with the instructions provided in chapter 2, Installing the toner container on page 2 ...
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Kyocera FS-1010 - page 46
3-7 FS-1010 3-1-3 Cleaning the printer To avoid print quality problems, the following printer parts must be cleaned with every toner container replacement. To clean the printer , first, remove the process unit from the printer . Open the top cover 1 and front cover 2 . Lift the process unit 3 together with the toner container out of the printer . F ...
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Kyocera FS-1010 - page 47
3-8 FS-1010 (1) Cleaning the registration r oller Use the supplied wiper cloth 1 to clean dust and dirt away from the registration roller 2 (metal). Figure 3-1-5 Cleaning the registration r oller (2) Cleaning the main charger wire Slide the charger cleaner knob (green colored) back and forth 2 to 3 times, then return it to its [CLEANER HOME POSITIO ...
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Kyocera FS-1010 - page 48
3-9 FS-1010 3-1-4 Updating the firmware Updating the system (controller) firmware is possible by downloading the firmware through the parallel interface or through the memory card (CompactFlash). These firmware programs are directly overwritten in the system DIMM [board KP-893] (Flash ROM type only) on the main board. The operator panel message in ...
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Kyocera FS-1010 - page 49
3-10 FS-1010 (2) Downloading the firmware from the parallel interface This section explains how to download firmware data from the parallel interface. The printer system can automatically recognize whether the data to be overwritten is for controller firmware. CAUTION Downloading the firmware takes several minutes. Do not turn power of f during dow ...
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Kyocera FS-1010 - page 50
3-11 FS-1010 (3) Downloading the firmware fr om the memory card To download data written in a memory card (CompactFlash) to the printer , proceed as explained in this section. CA UTION Downloading firmware takes several minutes. Do not turn power off during downloading. If downloading is interrupted by an accidental power failure, etc., the system ...
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Kyocera FS-1010 - page 51
3-12 FS-1010 Cause Corrective action Description LED indicators LED indicators Download finished normally Convention Download err ors Slow flashing Fast flashing Lit Off Red Green Meaning Download data error Deficit of a file header Deficit of a data header File checksum error File header version error Data header version error System download erro ...
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Kyocera FS-1010 - page 52
Chapter 4 Operation Overview ...
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Kyocera FS-1010 - page 53
Chapter 4 Contents 4-1 Electrophotographic system ................................................................................................. ......... 4-3 4-1-1 Electrophotographic cycle ................................................................................................ ......... 4-3 Process unit mechanism ...................... ...
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Kyocera FS-1010 - page 54
4-3 FS-1010 4-1 Electrophotographic system Electrophotography is the technology used in laser printing which transfer data representing texts or graphics objects into a visible image which is developed on the photosensitive drum, finally fusing on paper , using light beam generated by a laser diode. This section provides technical details on the pr ...
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Kyocera FS-1010 - page 55
4-4 FS-1010 1 Main charger unit 2 Charger wire 3 Grid 4 Developing roller 5 Gear Z14-Z18 6 Gear Z14-Z36 7 Gear Z18-Z36 8 Free gear Z40 Process unit mechanism Figure 4-1-2 Process unit mechanism 9 Gear Z18-Z35H 0 MAG gear Z24H ! Mixer gear Z20 B @ Mixer gear Z20 A # DLP screw B $ DLP screw A % Drum ^ Drum gear Z35H & Drum shaft * Drum gear Z36 ( ...
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Kyocera FS-1010 - page 56
4-5 FS-1010 (1) Main charging Photo conductive drum The durable layer of or ganic photoconductor (OPC) is coated over the aluminum cylinder base. The OPC tend to reduce its own electrical conductance when exposed to light. After a cyclic process of charging, exposure, and development, the electrostatic image is constituted over the OPC layer . Sinc ...
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Kyocera FS-1010 - page 57
4-6 FS-1010 Charging the drum The following shows a simplified diagram of the electrophotographic components in relation to the engine system. Charging the drum is done by the main char ger unit A . Figure 4-1-4 Charging the drum As the drum C rotates in a “clean (neutral)” state, its photoconductive layer is given a uniform, positive (+) coron ...
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Kyocera FS-1010 - page 58
4-7 FS-1010 (2) Exposure The charged surface of the drum A is then scanned by the laser beam from the laser scanner unit B . Figure 4-1-5 Exposure The laser beam (780 nm wavelength) beam is dispersed as the polygon motor (polygon mirrors) revolves to reflect the laser beam over the drum. V arious lenses and mirror are housed in the scanner unit, ad ...
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Kyocera FS-1010 - page 59
4-8 FS-1010 Laser scanner unit Name Description 1 Laser diode Emits diffused, visible laser . 2 Cylindrical lens Compensates the vertical angle at which the laser beam hits a polygon mirror segment. 3 Polygon mirror (motor) Has six mirror segments around its hexagonal circumference; each mirror corresponding to one scanned line width on the drum wh ...
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Kyocera FS-1010 - page 60
4-9 FS-1010 Drum surface potential The laser beam is continually switched on and of f depending on the print data. It is on for a black (exposed) dot and off for a white (blank) dot. Since the drum surface is evenly char ged, whenever it is illuminated by the laser beam, the electrical resistance of the photoconductor is reduced and the potential o ...
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Kyocera FS-1010 - page 61
4-10 FS-1010 (3) Development The latent image constituted on the drum is developed into a visible image. The developing roller A contains a 3-pole (S-N-S) magnet core B and an aluminum cylinder rotating around the magnet core B . T oner attracts to the developing roller A since it is powdery ink made of black resin bound to iron particles. Doctor b ...
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Kyocera FS-1010 - page 62
4-11 FS-1010 (4) T ransfer The image developed by toner on the drum A is transferred onto the paper because of the electrical attraction between the toner itself and the transfer roller B . The transfer roller is negatively biased so that the positively charged toner is attracted onto the paper while it is pinched by the drum and the transfer rolle ...
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Kyocera FS-1010 - page 63
4-12 FS-1010 (5) Fusing The toner on the paper is molten and pressed into the paper as it passes between the heat roller A and the press roller B in the fuser unit. Figure 4-1-10 Fusing The heat roller has a halogen lamp inside which continuously turns on and of f by the thermistor to maintain the constant temperature onto the heat roller surface. ...
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Kyocera FS-1010 - page 64
4-13 FS-1010 1 Heat roller 2 Idle gear Z34 3 Exit gear Z23 4 Idle gear Z18 0 ! 1 2 3 4 5 6 7 8 9 @ 5 Heat gear Z33 6 Press roller 7 Heater lamp [500 ± 25 W] 8 Thermal cutout 9 Separator(s) 0 Thermistor ! Exit pulley(s) @ Lower exit roller Fuser unit mechanism Figure 4-1-11 Fuser unit mechanism ...
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Kyocera FS-1010 - page 65
4-14 FS-1010 E A B C D (6) Cleaning After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development process. The cleaning blade A is constantly pressed against the drum B and scrapes the residual toner off to the sweep roller C . The waste toner is collected at the output end of the sweep rol ...
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Kyocera FS-1010 - page 66
4-15 FS-1010 4-2 Paper feeding system The paper feeding system picks up paper from the cassette, MP tray , or if installed, the paper feeder PF-17, feeds it in the printer , and delivers in the output tray . Paper is fed at the precise timing in synchronization with data processing. The paper feeding system finally delivers the printed page to eith ...
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Kyocera FS-1010 - page 67
4-16 FS-1010 4-2-1 Paper feed control The following diagram shows interconnectivity of the feeding system components including the sensors and rollers. The engine board provides the signals in conjunction with the electrophotography process that is driven by the main board. Figure 4-2-2 Paper feed control Main motor Exit sensor Paper sensor MP pape ...
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Kyocera FS-1010 - page 68
4-17 FS-1010 0 ! @ % ( & A B # $ * ) ^ 3 4 5 6 2 1 7 8 9 C A For process unit; dr um (F rom main unit) B For process unit; toner container , dev eloping roller etc. (From main unit) C F rom process unit; drum (T o transfer roller) Driving power train 1 Main motor (gear) 2 Registration clutch 3 MP feed clutch 4 Feed clutch 5 MP feed roller 6 Fee ...
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Kyocera FS-1010 - page 69
4-18 FS-1010 4-3 Electrical control system 4-3-1 Electrical parts layout Figure 4-3-1 Electrical parts lay out 9 2 0 8 M L 5 ! # K J 4 % $ @ 7 H 3 G I 1 6 2 B A C D E F ( & ^ * 1 Main board (KP-888) 2 Engine board (KP-882) A Go key (switch) B Cancel key (switch) C T oner indicator (LED) D Paper empty/ Paper jam indicator (LED) E Data indicator ...
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Kyocera FS-1010 - page 70
4-19 FS-1010 4-3-2 Operation of circuit boards (1) Main board Figure 4-3-2 Main board circuit block diagram Q01 Digital Transistor Q02 Digital Transistor YC03 USB I/F USBINT USBDN EDB31-16 EBIU Data bus EBIU Address bus VBUL USBDP EBA22, EBA10-1 CDWAITN, CDET1-2 CDRST EBCSN2, EBCSN3 EBOEN1, EBWEN1 YC08 FPRSTN FPCLK FPDIR FPDA T YC07 YC06 X02 U13 X? ...
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Kyocera FS-1010 - page 71
4-20 FS-1010 (2) Engine board Figure 4-3-3 Engine board circuit block diagram Main board (KP-888) Laser scanner unit RSTIN RSTN PLGCLK PLGRD YN PLGDRN EESCK MPFDRN EEDIO MP feed clutch Eraser lamp Eraser lamp control circuit RESDRN Registration clutch Feed clutch MO TORN MRD YN PFMDRN FEDDRN Bias board (KP-884) High voltage board Po w er supply boa ...
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Kyocera FS-1010 - page 72
4-21 FS-1010 Eraser lamp control circuit The CPU (U01) turns pin #23 (ERASERN) of U01 to H level, transistors (Q16 and Q14) turns on consequently , and the 24 V DC given at pin #1 of connector YC05 applies to the eraser lamps. The eraser lamps thus illuminate as the current flows through the eraser lamp, the pin #2 of connector YC05, resistors (R75 ...
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Kyocera FS-1010 - page 73
4-22 FS-1010 Heater lamp control circuit Activation of the heater lamp is dominated by the HEA T signal which is derived by the engine CPU (U01) at its pin #1. When its level is high, transistor QA03-a turns on, photo-triac PC2 and triac TRC1 turn on simultaneously , and the heater lamp is applied with the primary AC voltage in turn. Switching of t ...
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Kyocera FS-1010 - page 74
4-23 FS-1010 The AC power for the heater is applied in one of the five variations of the zero cross switchings as shown in Figure 4-3-6. Each variation is constituted with the unit of ten positive and negative envelops in five cycles, as obtained by varying the duration during which TRC1 turns on. The heater lamp is energized while TRC1 is kept on; ...
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Kyocera FS-1010 - page 75
4-24 FS-1010 Figure 4-3-6 heater lamp turn-on variations V ariation No.1 (Duty 100 %) V ariation No.2 (Duty 80 %) V ariation No.3 (Duty 60 %) On On On On On On On On On On On On On On On On On On Off Off On On Off On On Off On On Off Off On Off Off Off Off Off Off Off Off Off Off Off Off On Off Off On On Off Off + − + − + − V ariation No.4 (D ...
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Kyocera FS-1010 - page 76
4-25 FS-1010 Polygon motor control circuit The main controller board supplies the 1700.8 Hz clock pulse (PLGCLK) via the engine board to the PLL control IC (IC1) for the polygon motor. To begin printing, the engine CPU U01 turns PLGDR to H level, the PLL control IC (IC1) starts to revolve the polygon motor so that the revolution is 17,008 rpm which ...
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Kyocera FS-1010 - page 77
4-26 FS-1010 (3) P ower suppl y board The power supply board provides the AC power input and DC power and outputs. The high voltage bias generator circuit is mounted on a separate board. A simplified schematic diagram is shown below . Figure 4-3-8 P ower suppl y board cir cuit block dia gram FET (Q1) Switching/ Over current detection circuit Po w e ...
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Kyocera FS-1010 - page 78
4-27 FS-1010 (4) Bias boar d The bias board contains the developing bias output circuit, registration sensor , paper empty sensor, and the cassette switch. It also provides a liaison connection to the high voltage board, power supply , and the toner sensor . Figure 4-3-9 Bias boar d circuit bloc k diagram Dev eloping roller Bias board (KP-884) Engi ...
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Kyocera FS-1010 - page 79
4-28 FS-1010 (5) High v oltage board The high voltage board contains the high voltage output circuit, interlock switch circuit as well as providing a liaison connection with the power supply board, bias board, and the engine board. Figure 4-3-10 High v oltage board cir cuit block dia gram Control and driver circuit Tr ansfer bias output positive v ...
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Kyocera FS-1010 - page 80
4-29 FS-1010 Interloc k switc h The interlock switch is located on the high voltage board and opened and closed in conjunction with the front cover or the top cover via the interlock lever . This switch connects and disconnects the +24 V DC power supply line. If the front cover or the top cover is open, the interlock switch is open, and the +24 V D ...
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Kyocera FS-1010 - page 81
Chapter 5 Disassembly ...
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Kyocera FS-1010 - page 82
Chapter 5 Contents 5-1 General instructions ........................................................................................................................ 5-3 5-1-1 Screw/hardw are ........................................................................................................... .............. 5-3 5-1-2 Bef ore star ting disassem ...
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Kyocera FS-1010 - page 83
FS-1010 5-3 5-1 General instructions This chapter provides procedures for removal and replacement of the field replacement components. For other components not explained in this chapter , the diagrams in the Parts Catalog attached with this manual will help locate the component. When replacing of a component, reverse the procedure for the removal p ...
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Kyocera FS-1010 - page 84
FS-1010 5-4 5-2 Disassembly Before proceeding, remove the paper cassette and the optional paper feeder, if installed. 5-2-1 Removing the process unit 1. Open the top cover 1 . 2. Open the front cover 2 . 3. Lift the process unit 3 together with the toner container out of the printer . Figure 5-2-1 Removing the process unit CAUTIONS After removing t ...
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Kyocera FS-1010 - page 85
FS-1010 5-5 5-2-2 Removing the principal outer co vers (1) Removing the top co ver/face-down output tray 1. Open the top cover 1 . 2. Remove two screws 2 . 3. Remove the top cover/face-down output tray 3 . Figure 5-2-2 Removing the top co ver/face-down output tray 2 3 1 ...
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Kyocera FS-1010 - page 86
FS-1010 5-6 (2) Removing the right co ver 1. Remove one screw 1 . 2. Remove the side cover 2 . 3. Unlatch the six snaps 3 and one hook hole 4 on the chassis, remove the right cover 5 . Figure 5-2-3 Removing the right cover (3) Removing the left cover 1. Unlatch the six snaps 1 and two hook holes 2 on the chassis, remove the left cover 3 . Figure 5- ...
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Kyocera FS-1010 - page 87
FS-1010 5-7 5-2-3 Removing the f eed roller CAUTION When refit the feed roller , fit the D-cut shaft into the D-shape hole of the feed roller . 1. Remove the paper cassette and the process unit. (See page 5-4) 2. Stand the machine the front side up. 3. Move the feed roller in the direction A , and remove the feed roller 1 . Figure 5-2-5 Removing th ...
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Kyocera FS-1010 - page 88
FS-1010 5-8 5-2-4 Removing the MP tra y feed r oller 1. Remove the engine board. (See page 5-11) 2. Remove one screw 1 . 3. Remove the grounding plate 2 . 4. Remove one stop ring 3 . 5. Remove the MP feed clutch 4 . Figure 5-2-6 Removing the MP f eed clutc h 2 3 4 1 ...
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Kyocera FS-1010 - page 89
FS-1010 5-9 6. Remove one screw 5 . 7. Remove the toner sensor 6 and spring 7 . 8. Remove two screws 8 . 9. While pressing the latch 9 by using the driver and then remove the MP feed unit 0 . Figure 5-2-7 Remo ving the MP feed unit 10. Remove the stop ring ! and then remove the MP feed roller @ . 6 8 0 9 8 7 5 Figure 5-2-8 Removing the MP feed roll ...
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Kyocera FS-1010 - page 90
FS-1010 5-10 5-2-5 Removing the transf er roller CAUTION Do not touch the transfer roller (sponge) surface. Oil and dust (particles of paper, etc.) on the transfer roller can significantly deteriorate the print quality (white spots, etc.). When refitting the bushes and springs, make sure to refit the black colored bush and spring on the left side. ...
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Kyocera FS-1010 - page 91
FS-1010 5-11 5-2-6 Removing the principal cir cuit boar ds (1) Removing the engine board 1. Remove the top cover/face-down output tray and right cover (See pages 5-5 and 5-6). 2. Remove all (ten) connectors from the engine board 1 . 3. Remove three screws 2 . 4. Remove the engine board 1 . Figure 5-2-10 Remo ving the engine board 1 2 ...
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Kyocera FS-1010 - page 92
FS-1010 5-12 (2) Removing the main boar d 1. Remove the process unit (See page 5-4). 2. Remove the top/face-down output tray and right cover (See pages 5-4 and 5-5). 3. Remove two connectors 1 from main board 2 . 4. Remove six screws 3 . 5. Remove the controller box (with main board) 4 . Figure 5-2-11 Removing the contr oller bo x (with main board) ...
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Kyocera FS-1010 - page 93
FS-1010 5-13 6. Remove two screws 5 at the back of the main board 2 . 7. Remove three screws 6 from the parallel interface connector 7 and USB connector 8 . 8. Remove the main board 2 . Figure 5-2-12 Removing the main boar d 2 5 6 7 8 ...
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Kyocera FS-1010 - page 94
FS-1010 5-14 (3) Removing the po wer supply boar d and high volta g e boar d 1. Remove the process unit (See page 5-4). 2. Remove the top cover/face-down output tray and left cover (See pages 5-5 and 5-6). 3. Remove three connectors 1 from the power supply board 2 . 4. Remove eight screws 3 . 5. Remove the power supply board 2 and high voltage boar ...
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Kyocera FS-1010 - page 95
FS-1010 5-15 (4) Removing the bias boar d 1. Remove the cassette and process unit (See page 5-4). 2. Remove the top cover/face-down output tray and left cover (See pages 5-5 and 5-6). 3. Remove the power supply board and high voltage board (See the previous page). 4. Stand the machine with the front side up. 5. Remove one connector 1 from the bias ...
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Kyocera FS-1010 - page 96
FS-1010 5-16 5-2-7 Removing the main motor and drive unit 1. Remove the cassette and process unit (See page 5-4). 2. Remove the top cover/face-down output tray and right cover (See pages 5-5 and 5-6). 3. Remove three connectors 1 from the main motor 2 . 4. Remove four screws 3 . 5. Remove main motor 2 . Figure 5-2-15 Removing the main motor 1 3 3 2 ...
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Kyocera FS-1010 - page 97
FS-1010 5-17 5-2-16 Remo ving the cor d co ver 6. Remove the engine board (See page 5-1 1). 7. Remove wires from wire saddles 4 on the cord cover 5 . 8. Remove one screw 6 . 9. Remove the cord cover 5 . 6 4 4 5 ...
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Kyocera FS-1010 - page 98
FS-1010 5-18 10. Remove one screw 6 . 11. Remove the grounding plate 7 . 12. Remove three stop rings 8 . 13. Remove MP feed clutch 9 , feed clutch 0 , and registration clutch ! . Figure 5-2-17 Remo ving the clutches 8 ! 7 8 9 8 0 6 ...
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Kyocera FS-1010 - page 99
FS-1010 5-19 14. Remove the four screws @ . 15. Remove the drive unit # . Figure 5-2-18 Remo ving the drive unit @ # @ ...
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Kyocera FS-1010 - page 100
FS-1010 5-20 5-2-8 Removing and splitting the fuser unit W ARNING The fuser unit is hot after the printer was running. W ait until it cools down. CAUTION When refitting the fuser unit, make sure the fuser unit gear and the printer ’ s drive gear are properly meshed with each other. For this, rotate the main motor several turns before fixing screw ...
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Kyocera FS-1010 - page 101
FS-1010 5-21 7. Remove two screws 5 . 8. Open and split the fuser unit 4 . Figure 5-2-20 Splitting the fuser unit 5 5 4 ...
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Kyocera FS-1010 - page 102
FS-1010 5-22 (1) Removing the separator s WARNING The separation claws are extremely hot immediately after the printer was running. Allow substantial period of time until it cools down. 1. Remove and split the fuser unit (See page 5-20). 2. Loosen the stopper screws 1 . 3. Hold the separators 2 upright, and remove the separators 2 and separator spr ...
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Kyocera FS-1010 - page 103
FS-1010 5-23 (2) Removing the heater lamp W ARNING The heater lamp is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down. Also, the heater lamp is fragile: Handle it with great care. CAUTION The heater lamps are fragile. Use extreme care when handling not to drop or break. Do not directly t ...
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Kyocera FS-1010 - page 104
FS-1010 5-24 (3) Removing the heat r oller W ARNING The heat roller is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down. 1. Remove and split the fuser unit (See page 5-20). 2. Remove the heater lamp (See previous page). 3. Press the lamp A holder 1 away from the heat roller . Pull up both ...
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Kyocera FS-1010 - page 105
FS-1010 5-25 3. Remove the heat gear Z33 4 , heat R bush 2 , and heat L bush 3 from the heat roller 5 . Figure 5-2-24 Remo ving the heat r oller 2 3 4 5 ...
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Kyocera FS-1010 - page 106
FS-1010 5-26 (4) Removing the thermistor 1. Remove and split the fuser unit (See page 5-20). 2. Remove the heater lamp (See page 5-23). 3. Remove the heat roller (See page 5-24). 4. Remove one screw 1 . 5. Remove the thermistor 2 . Figure 5-2-25 Removing the thermistor 1 2 ...
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Kyocera FS-1010 - page 107
FS-1010 5-27 (5) Removing the thermal cutout CAUTION Do not bend the terminals of the thermal cutout. 1. Remove and split the fuser unit (See page 5-20). 2. Remove the heater lamp (See page 5-23). 3. Remove the heat roller (See page 5-24). 4. Remove the two screws 1 . 5. Remove the thermal cutout 2 . Figure 5-2-26 Removing the thermal cutout 1 2 ...
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Kyocera FS-1010 - page 108
FS-1010 5-28 (6) Removing the press r oller W ARNING The press roller is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down. 1. Remove and split the fuser unit (See page 5-20). 2. Remove the press roller 1 from the fuser unit 2 . Figure 5-2-27 Remo ving the press roller 1 2 ...
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Kyocera FS-1010 - page 109
FS-1010 5-29 5-2-9 Remo ving the laser scanner unit and the eraser lamp 1. Remove the process unit (See page 5-4). 2. Remove the top cover/face-down output tray , right cover, and the left cover (See pages 5-5 and 5-6). 3. Remove four connectors 1 . 4. Remove five screws 2 and four screws 3 . 5. While keeping the ground joint plate 4 away from the ...
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Kyocera FS-1010 - page 110
FS-1010 5-30 5. Remove three screws 6 . 6. Remove one connector 7 from the laser scanner unit 8 . 7. Remove the laser scanner unit 8 . Figure 5-2-27 Removing the laser scanner unit 6 7 8 ...
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Kyocera FS-1010 - page 111
FS-1010 5-31 8. Remove the eraser lamp 9 . 9 5-2-28 Remo ving the eraser lamp ...
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Kyocera FS-1010 - page 112
FS-1010 5-32 5-2-10 Remo ving the main char g er unit 1. Remove the process unit from the printer (See page 5-4). 2. Unlatch the three snaps 1 , and remove the main charger cap 2 . 3. Draw the main charger unit 3 in the direction of arrow A , then pull it out in the direction of arrow B . 5-2-29 Remo ving the main char g er unit CAUTION When refitt ...
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Kyocera FS-1010 - page 113
Chapter 6 T roub leshooting ...
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Kyocera FS-1010 - page 114
Chapter 6 Contents 6-1 T roubleshooting ............................................................................................................ ................... 6-3 6-1-1 Error messages ........................................................................................................... .............. 6-3 (1) Messages ................ ...
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Kyocera FS-1010 - page 115
6-3 FS-1010 6-1 T r oubleshooting This chapter explains procedures for identifying and correcting problems. T opics covered are: 6-1-1 Error messages The printer indicates various messages using the LED indicators at its top. The indicators are lit, fast flashing, slow flashing, and off in combination to describe a specific message. The following d ...
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Kyocera FS-1010 - page 116
6-4 FS-1010 (1) Messages In the explanation that follows, the following diagrams are used to describe whether the indicator is lit, fast flashing, slow flashing or off. By using the Remote Operation Panel utility to monitor the printer’ s status from the computer , the error message can be is displayed on the computer ’ s screen when an error o ...
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Kyocera FS-1010 - page 117
6-5 FS-1010 Indicator Remote Operation P anel displa y Descr iption Data inside the printer is being canceled. The indicators light in sequence from the top, then go off in sequence from the bottom. This process is repeated twice. When the printer is switched on for the first time after the toner container is installed, ( Adding toner ) also appear ...
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Kyocera FS-1010 - page 118
6-6 FS-1010 Indicator Remote Operation P anel displa y Descr iption Maintenance messages The paper has run out. Add paper to the paper cassette (1 or 2) or MP tray. The paper source is displayed in the Remote Operation Panel utility. The paper cassette is not closed securely. Close the paper cassette properly. The top or front cover is open. Close ...
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Kyocera FS-1010 - page 119
6-7 FS-1010 Indicator Remote Operation P anel displa y Descr iption Open the printer and clear the paper jam. The location of the paper jam is also indicated in place of # ’s. For details on how to clear paper jams, see page 6-31. There is no cassette in the feeder, or the cassette is not inserted properly. After reinserting the paper cassette, y ...
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Kyocera FS-1010 - page 120
6-8 FS-1010 Indicator Remote Operation P anel displa y Descr iption The specified file is not found. Press the Go key to resume printing. You can abandon printing by pressing the Cancel key. Current print processing cannot continue. Press the Go key to resume printing. You can abandon printing by pressing the Cancel key. An error has occurred durin ...
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Kyocera FS-1010 - page 121
6-9 FS-1010 Indicator Remote Operation P anel displa y Descr iption Current print processing cannot continue due to complex data. The data transferred to the printer was too complex to print on a page. Press the Go key to print data as far as it was stored. You can abandon printing by the Cancel key. Note : To release the page protect mode, send th ...
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Kyocera FS-1010 - page 122
6-10 FS-1010 6-1-2 Service error indications Service errors are represented by the alternating flashing of the indicators (LEDs). Each error is represented by the notation of four digits code and can be monitored on the Remote Operation Panel utility . e.g. Call service 2000 is for the main motor error . (1) 2000 - Main motor err or Connect circuit ...
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Kyocera FS-1010 - page 123
6-11 FS-1010 Ye s Ye s Ye s No No No No No No Connect oscilloscope to pin 1 (PLGCLK) and pin 3 (PLGDRN) of YC06 on engine board (KP-882). Tu rn power s witch off, then on. Tu rn power s witch off, then on. Tu rn power s witch on. +24 V DC at pin 5 of YC06 on engine board (KP-882) ? Does pin 3 (PLGDRN) of YC06 on engine board (KP-882) goes high, the ...
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Kyocera FS-1010 - page 124
6-12 FS-1010 No No Tu rn power s witch on. Replace harness (S02770) between engine board and main board. Replace engine board (KP-882). See page 5-11. OK? Ye s Ye s Tu rn power s witch on. OK? End. End. A Continued from previous page . Replace main board (KP-888). See page 5-12. ...
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Kyocera FS-1010 - page 125
6-13 FS-1010 Ye s Ye s No No No No No Connect oscilloscope to pin 4 (OUTPEN) of YC07 on main board (KP-888). Tu rn power s witch off, then on. Tu rn power s witch off, then on. Tu rn power s witch on. +5 V DC at pin 6 of YC07 on main board (KP-888) ? Does pin 4 (OUTPEN) of YC06 on main board (KP- 888) goes high, then low before "4200" err ...
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Kyocera FS-1010 - page 126
6-14 FS-1010 No No Tu rn power s witch on. Tu rn power s witch on. Tu rn power s witch on. Tu rn power s witch on. Replace laser scanner unit. See page 5-29. OK? Ye s OK? Ye s No OK? Ye s No OK? Ye s End. End. B Continued from previous page . Replace engine board (KP-882). See page 5-11. No OK? Replace engine board (KP-882). See page 5-11. Replace ...
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Kyocera FS-1010 - page 127
6-15 FS-1010 (4) 5300 - Eraser lamp err or Ye s Ye s No No Tu r n p o wer sw itch off , then on. Print a status page. Does pin 1(ERASPW) of YC05 on engine board (KP-882) output +24 V DC, before sho wn "5300" error ? Does pin 2 (ERASER) of YC05 on engine board (KP-882) remain low? Tu r n p o wer sw itch off , then on. Print a status page. ...
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Kyocera FS-1010 - page 128
6-16 FS-1010 Ye s Ye s Ye s No No Tu rn power s witch off, and remov e power cable . Detach connector CN4 on power supply board. Detach connector CN1 on power supply board. Measure resistance between pins 1 and 2 of the detached connector . Replace thermistor. See page 5-26. Replace thermal cutout or heater lamp . See page 5-26 or 5-23. Replace bia ...
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Kyocera FS-1010 - page 129
6-17 FS-1010 Replace the waste toner sensor or engine board. Ye s Ye s No No Shake the process unit horizontally . Tu rn power s witch off, then on. Replace the process unit. "7980" error shown? Tu rn power s witch off, then on. Call service 7980:nnnnnn End. Printer indicators "7980" error shown? (6) 7980 - W aste toner full [T ...
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Kyocera FS-1010 - page 130
6-18 FS-1010 (7) 7990 - W aste toner full [T otal page count more than 100,000 pages of printing] Ye s Ye s No No Shake the process unit horizontally . Tu rn power s witch off, then on. Replace the process unit. Tu rn power s witch off, then on. "7990" error shown? Call service 7990:nnnnnn End. End. Printer indicators "7990" err ...
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Kyocera FS-1010 - page 131
6-19 FS-1010 (10) F030 - Contr oller system error T urn power switch off, then on. If not solved, replace main board (See page 5-12). (11) F040 - Comm unication err or T urn power switch off, then on. If not solved, replace engine board (See page 5-12) or main board (See page 5-12). (12) F050 - Engine R OM chec ksum error T urn power switch off, th ...
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Kyocera FS-1010 - page 132
6-20 FS-1010 6-1-3 Print quality problems Print quality problems range from uneven tone to completely blank output. The troubleshooting procedure for each type of problem is given below . ABC 123 ABC 123 ABC 123 ABC 123 (1) Completely blank printout See page 6-21. (2) All-blac k printout See page 6-22. (3) Dropouts See page 6-23. (5) Black horizont ...
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Kyocera FS-1010 - page 133
6-21 FS-1010 (1) Completely blank printout Check the process unit. • Check that the process unit is inserted correctly . Check the transfer bias potential. • Check the transfer bias output on the high voltage board. This requires removal of the left cover and the test equipment. Replace the high voltage board if high voltage potential is not av ...
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Kyocera FS-1010 - page 134
6-22 FS-1010 (2) All-blac k printout Check the main charger . • Open the printer top cover and check that the process unit is correctly seated. Poor contact main charger terminal between the process unit and the printer main unit. Check the drum bias. • Make sure the bias from the high voltage board correctly arrives at the process unit. Check ...
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Kyocera FS-1010 - page 135
6-23 FS-1010 (3) Dropouts Note the spacing of the defects. Refer to Repetitive defects gauge (See page 6-29). • If the defects occur at regular intervals of 63 mm, the problem may be the damaged developing roller (in the process unit). Replace the process unit. •If the defects occur at regular intervals of 94 mm, the problem may be the damaged ...
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Kyocera FS-1010 - page 136
6-24 FS-1010 (4) Black dots Note the spacing of the defects. Use the Repetitive defects gauge ( See page 6-28). • If the defects occur at regular intervals of 94 mm, the problem may be the damaged drum (in the process unit). Replace the process unit. • If the defects occur at random intervals, the toner may be leaking from the process unit. Rep ...
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Kyocera FS-1010 - page 137
6-25 FS-1010 (6) Black vertical streaks Contaminated main charger wire. • Clean the main char ger wire by pulling the green colored cleaning knob in and out several times. Check the drum surface for a streak of toner laying lengthwise. • A streak of toner remaining on drum after printing means that the cleaning blade (in the process unit) is no ...
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Kyocera FS-1010 - page 138
6-26 FS-1010 (7) Unsharpness Check paper for property. • Paper with rugged surface or dump tends to cause unsharp printing. Replace paper with the one that satisfies the paper specifications. Check the transfer roller installation. • The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil and debris. R ...
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Kyocera FS-1010 - page 139
6-27 FS-1010 (8) Gray background Check the print density setting. • The print density may be set too high. T ry adjusting the print density using the Remote operation panel utility . For details refer to the printer ’ s User ’ s Manual . Check the surface potential of the drum (in the process unit). • The drum potential should be approximat ...
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Kyocera FS-1010 - page 140
6-28 FS-1010 (9) Dirt on the top edge or back of the paper Check toner contamination in various parts. • Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute, paper transportation paths, the bottom of the process unit, and the fuser unit inlet. Clean these areas and parts to remove toner . Check th ...
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Kyocera FS-1010 - page 141
6-29 FS-1010 Repetitive defects gauge Use the following measurements for checking repetitive occurrences on the printed page. See the above section for details. Figure 6-1-2 Repetitive defects gauge First occurrence of defect [63 mm] Developing roller (Process unit) [25 mm] Upper registration roller [38 mm] Lower registration roller [61 mm] Heat ro ...
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Kyocera FS-1010 - page 142
6-30 FS-1010 6-1-4 Correcting a paper jam If a paper jam occurs while you are printing, remove the jammed paper as described below . After you have removed the jammed paper , open and close the top cover once. (1) Jam at the face-down and face-up trays 1. Open the face-up tray and remove the jammed paper as shown in the figure. Figure 6-1-3 Jam at ...
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Kyocera FS-1010 - page 143
6-31 FS-1010 (2) Jam at the paper cassette 1. Pull out the paper cassette and remove the jammed paper . Figure 6-1-4 Jam at the paper cassette (3) Jam inside the printer 1. Open the top cover and front cover . 2. T ake the process unit together with the toner container out of the printer . 3. Remove the jammed paper . Figure 6-1-5 Jam inside the pr ...
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Kyocera FS-1010 - page 144
Appendix A Diagrams ...
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Kyocera FS-1010 - page 145
Appendix A Contents Timing c harts .................................................................................................................. ........................ A-3 1. Option paper cassette feeding, tw o A4 size papers ........................................................................ A-3 2. Option paper cassette feeding, two le ...
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Kyocera FS-1010 - page 146
A-3 FS-1010 Timing charts 1. Option paper cassette feeding, two A4 size papers MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) PFMDRN (Cassette feed motor) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT ( ...
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Kyocera FS-1010 - page 147
A-4 FS-1010 2. Option paper cassette feeding, two legal size papers MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) PFMDRN (Cassette feed motor) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT (T otal coun ...
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Kyocera FS-1010 - page 148
A-5 FS-1010 3. Option paper cassette feeding, two letter size papers MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) PFMDRN (Cassette feed motor) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT (T otal cou ...
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Kyocera FS-1010 - page 149
A-6 FS-1010 4. MP tray f eeding, two A4 size paper s MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) MPFSOL (MP feed clutch) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT (T otal counter) 0 (s) 5 10 15 8 ...
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Kyocera FS-1010 - page 150
A-7 FS-1010 5. MP tray feeding, two legal size papers MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) MPFSOL (MP feed clutch) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT (T otal counter) 0 (s) 5 10 15 ...
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Kyocera FS-1010 - page 151
A-8 FS-1010 6. MP tray feeding, two letter size papers MO TORN (Main motor) MHVDR (Main charger) THVDR (T ransfer charger) MPFSOL (MP feed clutch) RESDRN (Registration clutch) OUTPEN (Laser diode) BIAS (Dev eloping bias) ERASPW (Eraser lamp) PLGDRN (P olygon motor) RESIT (Registration sensor) EXITN (Exit sensor) COUNT (T otal counter) 0 (s) 5 10 15 ...
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Kyocera FS-1010 - page 152
A-9 FS-1010 DGND _S/H _VIDEO _LDEN DGND +5V -IL DGND _HSYNC FPRSTN GND FPCLK FPDIR FPDA T +3.3 V YC301 High voltage board YC-T YC-M CN1 CN2 CN2 F1 : 250 V /8 A (E) 250 V /15 A (U) F2 : 250 V /1.6 A (E) 250 V /2.5 A (U) Power supply board Power switch Interlock switch CN4 CN1 CN5 N L THERM +5V AC S02774(E) S02775(U) Heater lamp Thermistor Thermal cu ...
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Kyocera FS-1010 - page 153
Appendix B Status Page ...
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Kyocera FS-1010 - page 154
Appendix B Contents Status page .................................................................................................................... ......................... B-3 Printing the service status page ............................................................................................... ........... B-3 Details of service informa ...
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Kyocera FS-1010 - page 155
B-3 FS-1010 Status pa ge The printer can print dif ferent types of the status page—the user (normal) status page and the service status page. This section exclusively describes information obtainable with the service status page. For information on the user (normal) status page, refer to the printer ’ s User ’ s Manual . Information on the se ...
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Kyocera FS-1010 - page 156
B-4 FS-1010 Service information on the status pa ge An example of the service status page is shown below . (Note the details born by the status page my differ from a firmware version to another .) Most of the service information are located under Service information . Most of these service information on the status page are alphanumerically-coded. ...
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Kyocera FS-1010 - page 157
B-5 FS-1010 Example Meaning Description 1 [A003] 2 [28.00C] 3 [17/05] 4 Total page 9690 5 /t Engine ROM version Boot ROM version Internal use Total count page Internal use - - - - - [A003][28.00C][17/05] Total page 9690 /t/P00/S00/F00/N00 /0020/0020/1061/8811/ 0/ 0/ 0/ /RS2/00/AI.E/G/1 /0200800000000000/0000000000000000/00000000000E1000/00000000000 ...
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Kyocera FS-1010 - page 158
B-6 FS-1010 Example Meaning Description 6 P00/ 7 S00/ 8 F00/ 9 N00/ 0 /0020 ! /0020 @ /1061 # /0811 $ / 0/ 0/ 0/ % RS2 ^ /00 Parallel interface mode Serial interface error Operator panel lock (Shown only during locking) NVRAM error (Shown only if error has occurred) Top margin Left margin Page length Page width Left margin offset for paper source ( ...
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Kyocera FS-1010 - page 159
B-7 FS-1010 Example Meaning Description & /AI.E * /G ( /1 ) /020080000000... ⁄ /00800080/... ¤ /00000000/... ‹ SPD1:02030405... › SN:SPL9200010 Average print coverage (sum total) Average print coverage (most recent 20 pages) Operator panel message language Engine parameter setting Media type attribute setting Media type attribute setting ...
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Kyocera FS-1010 - page 160
Appendix C Interface ...
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Kyocera FS-1010 - page 161
Appendix C Contents P arallel interface ............................................................................................................. ....................... C-3 Selecting the parallel interf ace mode .......................................................................................... ........ C-3 Pa r allel interface pin assi ...
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Kyocera FS-1010 - page 162
C-3 FS-1010 P arallel interface The printer uses a bidirectional parallel interface for high-speed data transmission for the host computer . This interface includes the buf fers which are compatible with the IEEE 1284 standards. The parallel interface provides support for the ECP and nibble modes in this standards. The parallel interface mode can b ...
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Kyocera FS-1010 - page 163
C-4 FS-1010 Parallel interface pin assignment The pins of the parallel interface connector carry the signals listed below . The function for each signal is detailed on the following page. No. T er minal Signal No. T er minal Signal 1 nStrobe (STBIN1/2*) 19 Ground GND 2 Data1 (P AD0) 20 Ground GND 3 Data2 (P AD1) 21 Ground GND 4 Data3 (P AD2) 22 Gro ...
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Kyocera FS-1010 - page 164
C-5 FS-1010 Signal Meaning A negative-going Strobe* pulse causes the printer to read and latch the data on the Data 0 [1] to Data 7 [8] signal lines. These eight signals form the data byte sent from the host computer to the printer . Data 7 [8] is the most significant bit and Data 0 [1] is the least significant bit. This signal is returned to the h ...
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Kyocera FS-1010 - page 165
C-6 FS-1010 USB interface This printer supports the USB (Universal Serial Bus) Revision 1.1 standards. USB interface specifications and interface signals are as follows: Item Specifications Basic specification Complies with the USB Revision 1.1 standards. Connectors Printer: B-type receptacle (female) with upstream port Cable: B-type plug (male) Ca ...
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Kyocera FS-1010 - page 166
C-7 FS-1010 Serial interface (Optional) The printer is equipped with an optional slot for adding a serial port. T o add a serial port, the serial interface board is equipped. The device responsible for controlling the serial interface is integrated in the gate array in the controller system. The serial interface supports both protocols of RS-232C a ...
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Kyocera FS-1010 - page 167
C-8 FS-1010 Remove two thumb screws 1 then draw the serial interface board 2 . To change the serial protocol from RS-232C to RS-422A, for example, carefully remove the jumper connector 3 on the serial interface board 2 . Reconnect to the pin position as shown in the diagram. Replace the serial interface board 2 back into the printer. Secure the boa ...
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Kyocera FS-1010 - page 168
C-9 FS-1010 Serial interface signals The following table provides details for the signals used on the serial interface board. Signal Meaning FG (Pin 1) This pin is connected directly to the printer frame. TxD (Pin 2) RS-232C only: This output carries asynchronous data sent by the printer to the computer . It is used mainly in handshaking protocols. ...
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Kyocera FS-1010 - page 169
C-10 FS-1010 RXD TXD DTR GND DSR RTS CTS TXD RXD RTS CTS DSR SG DTR 2 3 4 5 6 7 8 2 3 4 5 6 7 ) Computer serial por t (DB-9) Printer serial por t (DB-25) GND TXD RXD RTS CTS DSR GND DTR FG TXD RXD RTS CTS DSR SG DTR 1 2 3 4 5 6 7 ) 1 2 3 4 5 6 7 ) Computer serial por t (DB-25) Printer serial por t (DB-25) Connector configurations The printer uses a ...
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Kyocera FS-1010 - page 170
C-11 FS-1010 RS-422A Frame ground Signal ground Rx terminal Tx terminal FG RD −# SG SD − SD + RD + 1 3 7 9 0 * Computer serial interface Printer serial port (DB-25) On the computer serial port, investigate pin assignments depends on the computer manufacture’s instruction. Since the RS-422A configuration does not employ control lines except fo ...
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Kyocera FS-1010 - page 171
KYOCERA MITA DANMARK A/S Industrivej 11, DK-4632 Bjæverskov, Denmark Phone: 56871100 KYOCERA MITA PORTUGAL LDA. CASCAISTOCK-Armazem nº8, Rua das Fisgas, Alcoitão, 2765 Estoril, Portugal Phone: (21) 4602221 KYOCERA MITA SOUTH AFRICA (PTY) LTD. UNIT 3, "Kyalami Crescent," Kyalami Business Park, 1685 Midrand, South Africa Phone: (11) 466- ...
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Kyocera FS-1010 - page 172
©2001 KYOCERA MITA CORPORATION is a trademark of Kyocera Corporation is a registered trademark of KYOCERA MITA CORPORATION KYOCERA MITA AMERICA, INC. Headquarters: 225 Sand Road, P.O. Box 40008 Fairfield, New Jersey 07004-0008 TEL : (973) 808-8444 FAX : (973) 882-6000 New York Show Room: 149 West 51st street, New York, NY 10019 TEL : (212) 554-267 ...
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