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Louisville Tin and Stove 78111 - page 1
COUNTERFLOW W ALL FURNACE INST ALLA TION AND OPERA TING INSTRUCTIONS P/N 781 1 1 REV . 10/08 MODEL NUMBERS W ARNING: Operation of this furnace when not connected to a pr operly installed and maintained venting system can result in Carbon Monoxide (C.O.) poisoning and possible death. For your safety , this furnace and the venting system should be in ...
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Louisville Tin and Stove 78111 - page 2
INTRODUCTION THIS IS A GAS-FIRED, GRA VITY VENTED W ALL FURNACE THA T WILL OPERA TE SAFEL Y AND PROVIDE AN EFFICIENT SOURCE OF HEA T WHEN INST ALLED, OPERA TED AND MAINT AINED AS RECOMMENDED IN THESE INST ALLA TION AND OPERA TING INSTRUCTIONS. READ THESE INSTRUCTIONS THOROUGHL Y BEFORE INST ALLING , SER VICING , OR USING THE APPLIANCE. IF YOU DO NO ...
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Louisville Tin and Stove 78111 - page 3
SAFETY RULES 1 . Improper installation, adjustment, alteration, service or maintenance can cause property damage, bodily injury or death. If you do not understand these instructions or your local codes, call local authorities, a qualified installer , service agency , gas su pplier , or the manufacturer . 2 . Do not install this fan type wall furnac ...
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Louisville Tin and Stove 78111 - page 4
VENTING - CONTINUED This appliance is equipped with a blocked flue switch. W ARNING: Do not bypass the blocked flue switch. T o do so could expose the consumer to pr operty damage, personal injury or possible death. This switch, when activated, will interrupt the electrical circuit between the transformer and the gas valve causing the main burner f ...
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Louisville Tin and Stove 78111 - page 5
COMBUSTION AND VENTILA TION AIR When installed, this gas appliance must be provided with fresh air for combustion, ventilation, and dilution of hot flue gases. The minimum required volume of the area where the appliance is installed should be 50 cubic feet per 1,000 btu/hr . If installed in an area of the home that is considered an unconfined space ...
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Louisville Tin and Stove 78111 - page 6
LOCA TION AND SPECIAL PRECAUTIONS The wall furnace should be located near the center of the house for best heat distribution. If the area where the appliance is to be installed contains carpeting, tile or combustible materials, other than wood flooring, the appliance shall be installed on a metal plate, wood panel or other non-combustible materials ...
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Louisville Tin and Stove 78111 - page 7
GAS ROUGH-IN Check local codes for requirements as to the size and type of gas line required. See Figure 5 for location of gas inlet holes in furnace cabinet. Compounds used on threaded joints of gas pipe should be resistant to the action of liquefied petroleum gases. The gas line joints must be checked for leaks. This should be done with a soap so ...
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Louisville Tin and Stove 78111 - page 8
INST ALLA TION / WHEN RECESSED (UP T O 9-1/4”) STEP 1 . Cut out floor plate between 2x4 studs, so heater will set flat on floor . STEP 2 . Make electrical connection of 1 15 V . wiring into junction box provided on top of header plate. STEP 3. Attach the base plate (purchased with the vent pipe) to the header plate using two No. 8 sheet-metal scr ...
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Louisville Tin and Stove 78111 - page 9
Installation of B-W Gas V ent for one-story buildings or for first floor of multi-story buildings. Ceiling plate spacers to center B-W Gas V ent in stud space - nail securely at both ends. Plate cut away for full width of stud space to provide ventilation. Studs on 16 inch centers Sheet metal screw base plate to header Use manufacturer’s method o ...
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Louisville Tin and Stove 78111 - page 10
CF353C-H, CF354C-H, CF503C-H, CF504C-H, CF653C-H, CF654C-H ST ANDING PILOT FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot, which must be lighted by hand. When lighting the pilot, fo ...
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Louisville Tin and Stove 78111 - page 11
CF357C-H, CF358C-H, CF557C-H, CF558C-H - I.I.D. PILOT FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. LIGHTING INSTRUCTIONS T O TURN OFF GAS TO APPLIANCE Page 11 1. Turn thermostat to it’ s lowest setting. 2. ...
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Louisville Tin and Stove 78111 - page 12
PROPER BURNER FLAME A proper flame will have a dark blue inner mantle that sits right on top of the burners with a lighter blue outer mantle rising above the burner , (See Figure 1 1). There may be some yellow where the pilot flame and burner flame meet. There is no primary air adjustment on the burner , and proper flame is assured since the correc ...
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Louisville Tin and Stove 78111 - page 13
TERMINAL BLOCK WIRING DIAGRAM CAUTION: Label all wires prior to disconnection when servicing controls. W iring errors can cause improper and dangerous operation. V erify proper operation after servicing. AUXILIAR Y LIMIT SWITCH For your safety this furnace is equipped with a manual reset auxiliary limit switch. In case of failure by the primary lim ...
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Louisville Tin and Stove 78111 - page 14
CF353C-H, CF354C-H ST ANDING PILOT CF503/504C-H, CF653/654C-H Page 14 CF353C-H, CF354C-H PICTORIAL SCHEMA TIC Thermostat Power Cord Black Black Green White White Black Black Black White Black Black Brown Blue Black Transformer Motor Spill Switch Limit Switch Fan Switch Brown Blue Black TH TR Gas V alve Auxiliary Limit Switch MOTOR F AN SWITCH LIMIT ...
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Louisville Tin and Stove 78111 - page 15
CF357C-H, CF358C-H I.I.D. CF557C-H, CF558C-H Page 15 BLACK BLACK BLACK AUXILIAR Y LIMIT SWITCH SPILL SWITCH PILOT IGNITION MODULE MV/PV GAS V A L VE LIMIT SWITCH FAN SWITCH SELECTOR SWITCH BLACK BROWN BLUE TRANSFORMER MOTOR WHITE BLACK BLACK BROWN BLACK GREEN WHITE WHITE BLACK THERMOST A T POWER CORD RED RED GREEN CF557C-H, CF558C-H PICTORIAL SCHEM ...
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Louisville Tin and Stove 78111 - page 16
ROUGH-INS FOR REAR OR SIDE DISCHARGE Install plastergrounds as shown in Figure 12 and Figure 13. NOTE: When side dischar ge is being used, furnace should be set exactly 4” from side wall. 14-3/8” 10-3/ 16” Plaster Ground SIDE FIGURE 13 REAR FIGURE 12 OPTIONAL ACCESSOR Y KITS REAR REGISTER KIT (Flush Mount) (See Figur e 14) 1. Use optional kit ...
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Louisville Tin and Stove 78111 - page 17
SIDE DISCHARGE ON CASING 1. Use optional kit No. 306SR-A. 2. Cut out and remove embossed area on casing side. 3. Remove knockout from inner liner . 4. Place 1-1/2” boot from kit through opening, matching flanges of boot to knockout on inner boot. 5. Mark screw holes and remove boot. 6. Drill holes with a 1/8” drill. 7. Attach inner boot with sc ...
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Louisville Tin and Stove 78111 - page 18
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of gas valve. 1. Replace complete valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3. Refer to orifice chart on Page 9. Noisy Flame 1. Noisy pilot. 1. Reduce pilot gas with a ...
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Louisville Tin and Stove 78111 - page 19
SYMPT OM POSSIBLE CAUSES CORRECTIVE ACTION Pilot won’t light, 1. Air in line. 1. Bleed line. or stay lit 2. Defective thermocouple. 2. Replace thermocouple. (ST ANDING PILOT) 3. Pilot flame too low . 3. Adjust pilot flame. 4. Manual reset switch not engaged. 4. Push on button. Pilot won’t light, 1. Sparker won’t work. 1. Check wire connection ...
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Louisville Tin and Stove 78111 - page 20
REV . 03/05 COUNTERFLOW W ALL FURNACE / ST ANDING PILOT Prices and specifications subject to change without notice. All prices are F .O.B. factory . MODELS: NA T . GAS L.P . GAS CF353C-H CF354C-H CF503C-H CF504C-H CF653C-H CF654C-H CONTROL ASSEMBL Y Page 20 26 24 14 25 34 5 10 11 4 27 29 28 12 30 13 35 1f 31 1e 1 1b 1d 1c 32d 34b 3 32b 33 32c 39 1a ...
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Louisville Tin and Stove 78111 - page 21
Page 21 * REQUIRES TWO REV . 03/2005 MARCH 2009 HOW T O PROPERL Y ORDER P AR TS : In addition to part description and part number , please give model number, serial number , and type of gas used. This information can be found on the rating plate that is attached to heater . N AT UR AL MO DEL N UMB ER L. P . C F654C - H RE F. P A RT L I S T P A RT L ...
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Louisville Tin and Stove 78111 - page 22
REV . 03/05 COUNTERFLOW W ALL FURNACE / I.I.D. PILOT Prices and specifications subject to change without notice. All prices are F .O.B. factory . MODELS: NA T . GAS L.P . GAS CF357C-H CF358C-H CF557C-H CF558C-H CONTROL ASSEMBL Y Page 22 33 32b 3 34b 32d 32c 39 1a 1c 1d 1b 1 1e 31 1f 35 30 13 12 27 28 11 10 5 4 34 25 14 24 26 50 51 6 32 15 52 2 7 8 ...
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Louisville Tin and Stove 78111 - page 23
HOW T O PROPERL Y ORDER P AR TS: In addition to part description and part number, please give model number , serial number , and type of gas used. This information can be found on the rating plate that is attached to heater . Page 23 *REQUIRES TWO REV . 03/2005 MARCH 2009 NAT UR AL M ODEL NUMBER S L. P . RE F. P A RT LIS T P A RT LI S T P A RT D E ...
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Louisville Tin and Stove 78111 - page 24
REV . 03/05 Page 24 KIT NO. 31300-A TRIM KIT VENT ENCLOSURE KIT NO. 16VE-A or 36VE-A KIT NO. 406RR-A REAR REGISTER W/ BOOT - FLUSH KIT NO. 407RR-A REAR REGISTER - RECESS KIT NO. 30SRB-A SIDE REGISTER W/BOOT KIT NO. 306SR-A SIDE REGISTER - FLUSH For description of above refer ence numbers, see reverse side. 15 14 2 4 1 3 5 16 8 7 12 7 8 12 11 5 12 9 ...
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Louisville Tin and Stove 78111 - page 25
Page 25 MARCH 2009 REV . 03/05 P ART DE S CRIP T IO N RE F . NO . P ART NO. L IS T P RICE 16" V ent E nc los ur e S i de 1 31360 9. 10 $ 16" V ent E nc los ur e F ront 2 31355 11. 40 $ 24" V ent E nc los ur e S i de 1 31367 14. 00 $ 24" V ent E nc los ur e F ront 2 31366 17. 20 $ 36" V ent E nc los ur e S i de 3 31385 17. 0 ...
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Louisville Tin and Stove 78111 - page 26
IMPOR T ANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEA TING EQUIPMENT WHA T YOU DON’T KNOW CAN HURT YOU. Y our pilot light system has been designed for safe and r eliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR G ...
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Louisville Tin and Stove 78111 - page 27
LIMITED WARRANTY The Louisvil le Tin & Stove Co. warran ts to the original user the accom panying produ ct for the period specified herein, provided said product is installe d , operated, maintaine d , service d , and used according to the i nstructions and sp ecific ations accompanying the product. AS OUTL INED IN OUR INST RUCTIONS, ANY WARRAN ...
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