Manual Miller Electric Inverter Rack

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  • Miller Electric Inverter Rack - page 1

    Processes Description Multiprocess W elding OM-818 183 577G October 2004 Inverter Rack V isit our website at www.MillerWelds.com ...

  • Miller Electric Inverter Rack - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW eld ...

  • Miller Electric Inverter Rack - page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . ...

  • Miller Electric Inverter Rack - page 4

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  • Miller Electric Inverter Rack - page 5

    OM-818 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _8/03 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This group of symbols means W arning! Watch Out! ...

  • Miller Electric Inverter Rack - page 6

    OM-818 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87 ...

  • Miller Electric Inverter Rack - page 7

    OM-818 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. F A ...

  • Miller Electric Inverter Rack - page 8

    OM-818 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from American W elding Society , 550 N.W . LeJeune Rd, Miami FL 33126 (phone: 305-443-9353, website: www .aws.org). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Piping , American Weldi ...

  • Miller Electric Inverter Rack - page 9

    OM-818 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE A V ANT UTILISA TION som_fre 8/03 2-1. Signification des symboles Signifie « Mise en garde. Faire preuve de vigilance. » Cette procédure présente des risques identifiés par les symboles adjacents aux directives. Y Identifie un message de sécurité particulier . . Signifie « NOT ...

  • Miller Electric Inverter Rack - page 10

    OM-818 Page 6 Le rayonnement de l’arc génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) suscep- tibles de causer des brûlures oculaires et cutanées. Des étincelles sont projetées pendant le soudage. LES RA YONS DE L ’ARC peuvent ca u- ser des brûlures oculaires et cuta- nées. D Porter u n masque de soudage ...

  • Miller Electric Inverter Rack - page 11

    OM-818 Page 7 2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil. Risque D’INCENDIE OU D’EXPLO- SION D Ne pas placer l’appareil sur une surface inflam- mable, ni au−dessus ou à proximité d’elle. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharg ...

  • Miller Electric Inverter Rack - page 12

    OM-818 Page 8 2-4. Principales normes de sécurité Safety in W elding, Cutting, and Allied Processes, norme ANSI Z49.1, de l’American W elding Society , 550 N. W . LeJeune Rd, Miami FL 33126 (téléphone : (305) 443−9353, site Web : www .aws.org). Recommended Safe Practices for the Preparation for W elding and Cut- ting of Containers and Pipin ...

  • Miller Electric Inverter Rack - page 13

    OM-818 Page 9 SECTION 3 − INST ALLA TION 3-1. Specifications For Racks Used With XMT 304/EX 300 Models Input Power T o Rack Required Welding Power Source Capacity Input Power T o Rack Required Welding Power Source 4-Rack 6-Rack 230 Or 460 V olts AC; 60 Hz; Three Phase XMT 304 Requiring 230 Or 460 V olt Input Power 1 − 4 W elding Power Sources 1 ...

  • Miller Electric Inverter Rack - page 14

    OM-818 Page 10 3-3. Selecting A Location loc_2 3/96 - ST -801 697 1 Lifting Eyes Use lifting eye to move unit. 2 Lifting Forks If using lifting forks, be sure forks are fully inserted. 34-3/8 in (873 mm) 59-3/8 in (1508 mm) 43 in (1092 mm) Movement Dimensions And W eight 256 lb (1 16 kg) 1 2 7 ft (2.1 m) minimum length 7 ft (2.1 m) minimum length ...

  • Miller Electric Inverter Rack - page 15

    OM-818 Page 1 1 3-4. Installing W elding Power Source Onto Rack Have only qualified persons make this installation. Y T urn Off welding power sources before inspecting or installing rack. For XMT 304/EX 300 Models 1 Welding Power Source Position welding power source onto rack shelf so threaded holes in feet are over correct holes in shelf on rack ( ...

  • Miller Electric Inverter Rack - page 16

    OM-818 Page 12 3-5. W elding Power Source Input Power Connections Y Disconnect input power to rack before working on wiring for any welding power source. Have only qualified persons make this instal- lation. 1 Control Box Open access door on front of control box. 2 Strain Relief Connector 3 Welding Power Source Input Power Cord Each welding power s ...

  • Miller Electric Inverter Rack - page 17

    OM-818 Page 13 3-6. Selecting Cable Sizes Y ARC WELDING can cause Electromagnetic Interference. T o reduce possible interference, keep weld cables as short as possible, close together , and down low , such as on the floor . Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and gro ...

  • Miller Electric Inverter Rack - page 18

    OM-818 Page 14 3-7. Common Work Connections ST-801 700 Y T urn Off welding power sources by placing Power circuit breakers in the Off position before making any weld output connections. Y Do not connect welding output of dif- ferent polarities to the same struc- ture. Y See ANSI Z49.1 and OSHA Title 29, Chapter XVII, Part 1910, Subpart Q (addresses ...

  • Miller Electric Inverter Rack - page 19

    OM-818 Page 15 3-8. Paralleling W elding Power Sources For SMA W ST-801 701 Y T urn Off welding power sources by placing Power circuit breakers in the Off position before making any weld output connections. Y Do not connect welding output of dif- ferent polarities to the same structure. Y See ANSI Z49.1 and OSHA Title 29, Chapter XVII, Part 1910, S ...

  • Miller Electric Inverter Rack - page 20

    OM-818 Page 16 3-9. Connecting Input Power T o Rack Have only qualified persons make this installation. Y T urn Off welding power sources before inspecting or installing rack. 1 Control Box Open access door . 2 Line Disconnect Device Of Proper Rating 3 Input Conductors 4 Grounding Conductor Select size and length using Sec- tion 3-10 or 3-1 1. Cond ...

  • Miller Electric Inverter Rack - page 21

    OM-818 Page 17 3-10. Electrical Service Guide For XMT 304 4-Racks Input V oltage 230 460 575 Max Recommended Standard Fuse Or Circuit Breaker Rating In Amperes 200 11 0 90 Min Input Conductor Size In A WG/Kcmil 2 6 8 Max Recommended Input Conductor Length In Feet (Meters) 210 (64) 301 (92) 300 (91) Min Grounding Conductor Size In A WG/Kcmil 6 6 8 R ...

  • Miller Electric Inverter Rack - page 22

    OM-818 Page 18 SECTION 4 − MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Cracked T orch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten W el d ...

  • Miller Electric Inverter Rack - page 23

    OM-818 Page 19 1 Control Box 2 Power Circuit Breaker In Racks For 230/460 V olt XMT 304/EX 300 Models And 230/460 V olt XMT 456/ Invision 456 Models); Location Of 3-Phase Fuse Block (460/575 V olt XMT 304 Models And 575 V olt XMT 456/Invision 456 Models) Each Power circuit breaker or fuse block protects the welding power source connected to it from ...

  • Miller Electric Inverter Rack - page 24

    OM-818 Page 20 SECTION 5 − ELECTRICAL DIAGRAMS 184 000-B Figure 5-1. Circuit Diagram For Control Panel In Racks Requiring 230/460 V olt Input Power For 1-4 XMT 304 Models 184 138-B Figure 5-2. Circuit Diagram For Control Panel In Racks Requiring 230/460 V olt Input Power For 1-6 XMT 304/EX 300 Models And Racks Requiring 460 V olt Input Power For ...

  • Miller Electric Inverter Rack - page 25

    OM-818 Page 21 184 139-B Figure 5-3. Circuit Diagram For Control Panel In Racks Requiring 460/575 V olt Input Power For 1-4 XMT 304 Models 184 140-B Figure 5-4. Circuit Diagram For Control Panel In Racks Requiring 460/575 V olt Input Power For 1-6 XMT 304/EX 300 Models And Racks Requiring 575 V olt Input Power For 1-4 XMT 456/Invision 456 Models ...

  • Miller Electric Inverter Rack - page 26

    OM−818 Page 22 SECTION 6 − P ARTS LIST Description Quantity Part No. 6 Pack 230/460 4 Pack 230/460 6 Pack 460/575 4 Pack 460/575 +183 385 Roof, Rack 1111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 699 Label, W arning Do Not Stack Rack 2222 . . . . . . . . . . . ...

  • Miller Electric Inverter Rack - page 27

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 6/04 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o ...

  • Miller Electric Inverter Rack - page 28

    PRINTED IN USA  2004 Miller Electric Mfg. Co. 1/04 Miller Elect ric Mfg. Co. An I l li noi s T ool W ork s Company 1635 W es t Spencer St reet Applet on, W I 5 4914 USA International He adquarters− USA USA Phone: 920-735-4505 Auto-A t t ended USA & C anada F A X: 920-735-4134 Int ernational F A X : 9 20-735-4125 European Headqua rt ers − ...

Manufacturer Miller Electric Category Welder

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Miller Electric Inverter Rack by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Miller Electric Inverter Rack.

A complete Miller Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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2. Contents - index of all tips concerning the Miller Electric Inverter Rack, that we can find in the current document
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