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Manual Exmark 000 & Higher

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  • Exmark 000 & Higher - page 1

    PIONEER S-SERIES For Serial Nos. 312,000,000 & Higher Part No. 4501-000 Rev . A ...

  • Exmark 000 & Higher - page 2

    W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , bir th defects, or other reproductiv e har m. Important: The engine in this product is not equipped with a spark arr ester mufer . It is a violation of Califor nia Public Resource Code (CPRC) Se ...

  • Exmark 000 & Higher - page 3

    Introduction CONGRATULATIONS on the purchase of your Exmark Mo wer . This product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for y our Exmark mow er . BEFORE OPERATING Y OUR MO WER, ...

  • Exmark 000 & Higher - page 4

    Contents Introduction . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . 3 Safety .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. 5 Safety Alert Symbol . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . ...

  • Exmark 000 & Higher - page 5

    Safety Safety Safety Alert Symbol This lawn mow er meets or ex ceeds the B71.4 specications of the American National Standards Institute in effect at the time of production. Exmark designed and tested this lawn mo wer to offer reasonably safe ser vice; how ev er , failure to comply with the following instr uctions ma y result in personal injur y ...

  • Exmark 000 & Higher - page 6

    Safety • Inspect the area where the equipment is to be used and remov e all rocks , to ys , stic ks , wires , bones , and other foreign objects whic h can be thrown b y the machine and ma y cause personal injur y to the operator or bystanders . DANGER In cer tain conditions gasoline is extremely ammable and v apors are explosi ve. A re or e ...

  • Exmark 000 & Higher - page 7

    Safety Operation W ARNING Operating engine par ts, especially the mufer , become extremely hot. Sev ere bur ns can occur on contact and de bris, such as leav es, grass, br ush, etc. can catch re. • Allow engine parts, especially the muf er , to cool before touching . • Remo ve accumulated debris from muf er and engine area. • Inst ...

  • Exmark 000 & Higher - page 8

    Safety DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping o v er edges, ditches, steep banks, or w ater can cause rollov ers, which may result in serious injur y , death or drowning . • Do Not mo w slopes when grass is wet. • Do Not mow near drop-of fs or near w ater . • Do Not mow slopes grea ...

  • Exmark 000 & Higher - page 9

    Safety • Keep engine and engine area free from accumulation of g rass , leav es , ex cessiv e g rease or oil, and other debris whic h can accum ulate in these areas . These materials can become combustible and may result in a re . • Let engine cool before storing and Do Not store near ame or any enclosed area where open pilot lights or he ...

  • Exmark 000 & Higher - page 10

    Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this for m of injur y or gangrene may result. • If equipped, make sure all hy draulic uid hoses and lines are in good condition and all ...

  • Exmark 000 & Higher - page 11

    Safety Safety and Instructional Decals • Keep all safety signs legible. R emo v e all grease, dirt and debris from safety signs and instr uctional labels . • R eplace all w orn, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a ...

  • Exmark 000 & Higher - page 12

    Safety 107-2102 109-3148 109-6014 1 16-1 1 19 1 16-1496 1 16-3303 12 ...

  • Exmark 000 & Higher - page 13

    Safety 1 16-4308 1. Latch 2. Unlatch 1 16-4465 1. Fast 3. Choke-on 2. Slow 4. Choke-off 1 16-6363 1. Rotate the drive release knob to loosen, slide the knob, and tighten. 2. Push the machine. PTO Switch Symbols 1. PTO–disengage 2. PTO–engage 13 ...

  • Exmark 000 & Higher - page 14

    Safety 109-6016 1. Read the instructions before servicing or performing maintenance 4. Refer to the Operator's manual for grease instructions 2. T ime interval 5. Check hydraulic oil level and refer to the Operator's manual or further instructions 3. Check oil level 6. Check tire pressure 1 16-4430 1. Park brake — engage 4. Neutral 2. F ...

  • Exmark 000 & Higher - page 15

    Specications Specications Model Numbers Serial Nos: 312,000,000 and Higher PNS600KA443; PNS651KA483; PNS680K C523; PNS740K C604 Systems Engine • Engine Specications: See your Engine Owner’ s Manual • Engine Oil T ype: Exmark 4–Cycle Premium Engine Oil • RPM: Full Speed: K a wasaki: 3750 ±50 RPM (PTO not eng aged) Idle: 1500 ±10 ...

  • Exmark 000 & Higher - page 16

    Specications – Steering is controlled b y v arying the position of the levers relativ e to eac h other . – Moving motion control lev ers outward (in slots) loc ks the dri v e system in neutral. • PTO Engagement Switch: Engag es electric clutc h (to driv e belt) whic h eng ages mow er blades . • P arking Brake Lev er : Engag es parking br ...

  • Exmark 000 & Higher - page 17

    Specications – 44 inch Dec k: 22.25 inches (56.5 cm) – (2 ea.) – 48 inch Dec k: 16.25 inches (41.3 cm) – (3 ea.) – 52 inch Dec k: 18.00 inches (45.7 cm) – (3 ea.) – 60 inch Dec k: 20.50 inches (52.1 cm) – (3 ea.) • Blade Spindles: Solid steel spindles with .98 inch (25 mm) I.D . bearings . • Deck Dri ve: “B” Section belt ...

  • Exmark 000 & Higher - page 18

    Product Overview Wheel Base: (Center of Caster T ire to Center of Drive Tire) 44 inch Deck 48 inch Deck 52 inch Deck 60 inch Deck 49.7 inches (126.2 cm) 48.7 inches (123.7 cm) 48.7 inches (123.7 cm) 49.7 inches (126.2 cm) Curb Weight: 44 inch Deck 48 inch Deck 52 inch Deck 60 inch Deck K a wasaki Units 822 lb (373 kg) 862 lb (391 kg) 873 lb (396 kg ...

  • Exmark 000 & Higher - page 19

    Operation Operation Note: Deter mine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers The motion control lev ers located on each side of the console control the forward and rev erse motion of the mac hine. Moving the lev ers forward or backw ard turns the wheel on the same side forward or re ...

  • Exmark 000 & Higher - page 20

    Operation The ignition switc h is used to star t and stop the engine. The switch has three positions “OFF”, “ON” and “ST AR T”. Insert key into switc h and rotate clockwise to the “ON” position. R otate clockwise to the next position to eng age the star ter (key must be held against spring pressure in this position). Allo w the key ...

  • Exmark 000 & Higher - page 21

    Operation Figure 9 1. Front of the machine 2. Rotate bypass release knob counterclockwise to loosen 3. Lever position for operating the machine 4. Pull lever in this direction to push the machine 5. Lever position for pushing the machine 6. Rotate bypass release knob clockwise to tighten 7. Release lever T o release the dri ve system (see item 1 in ...

  • Exmark 000 & Higher - page 22

    Operation Make sure y ou understand the controls , their locations , their functions , and their safety requirements . R efer to the Maintenance section and perfor m all the necessar y inspection and maintenance steps . Operating Instructions Raise the Rollover Protection System (ROPS) Important: The roll bar is an integral and effective safety dev ...

  • Exmark 000 & Higher - page 23

    Operation Starting the Engine 1. Mov e the motion control lev ers out to the neutral lock position. 2. Pull up and back on the parking brake lev er to engag e the parking brak e. 3. Push down on the PTO switch to the “disengag e” position. Note: It is not necessary for the operator to be in the seat to star t the engine . 4. Place the throttle ...

  • Exmark 000 & Higher - page 24

    Operation Important: T o begin mov ement (forw ard or backw ard) the operator must be in the seat, the brake lever must be disengaged (pushed down) before the motion control levers can be mo v ed in or the engine will stop. When the motion control levers are positioned fully outward (apart) in the T -slot, the driv e system is in the neutral lock p ...

  • Exmark 000 & Higher - page 25

    Operation T o turn right, release pressure on the RH motion control lev er and the rear of the machine will mov e towards the rear and to the right. T o turn left, release pressure on the LH motion control lev er and the rear of the machine will mov e towards the rear and to the left. 3. T o stop , position both motion control lev ers in the neutra ...

  • Exmark 000 & Higher - page 26

    Operation 8. T or que the 3/8–16 whizlock n ut to 27-33 ft-lb (37-45 N-m) (Figure 18). 9. T or que the 3/8 nyloc nut to 27-33 ft-lb (37-45 N-m). Figure 18 1. Spring disc washer (cone towards nut ) 3. 3/8 nyloc-torque to 27-33 ft-lb (37-45 N-m) 2. Front right anti-scalp bracket shown 4. 3/8-16 whizlock nut torque to 27-33 ft-lb (37-45 N-m) T ransp ...

  • Exmark 000 & Higher - page 27

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystander s. Remo ve the k ey from the ignition switch, engage parki ...

  • Exmark 000 & Higher - page 28

    Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and w ait for all moving parts to stop . Make sure unit is on a lev el surface . 2. Check with engine cold. 3. Clean area around dipstic k. R emo v e dipstic k and wipe oil off . Reinsert the dipstick according to the engine manufacture ...

  • Exmark 000 & Higher - page 29

    Maintenance DANGER J ump star ting a w eak batter y that is crack ed, frozen, has low electrolyte level, or an open/shor ted batter y cell, can cause an explosion resulting in serious personal injur y . Do Not jump star t a weak batter y if these conditions exist. 2. Make sure the booster is a good and fully c harged lead acid batter y at 12.6 v ol ...

  • Exmark 000 & Higher - page 30

    Maintenance Figure 20 1. Spindle 2. Blade 3. Splined bushing 4. Blade bolt washer assembly — T orque to 50-60 ft-lb (68-81 N-m) Apply lubricant to threads as needed to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute. B . Apply lubricant to the threads of the blade bolt as needed to prev ent seizing . Copper based ...

  • Exmark 000 & Higher - page 31

    Maintenance Check Rollover Protections Systems (Roll Bar) Knobs Service Interval: Before each use or daily Check that both the mounting hardware and the knobs are in good w orking condition. Mak e sure the knobs are fully engag ed with the R OPS in the raised position. The upper hoop of the roll bar ma y need to be pushed forward or pulled rearw ar ...

  • Exmark 000 & Higher - page 32

    Maintenance Check Hydraulic Oil Level Service Interval: Before each use or daily 1. Stop engine and w ait for all moving parts to stop . Engag e parking brake . 2. W ait until the unit cools before c hecking the hy draulic oil. 3. Check expansion tank and if necessar y add Exmark Premium Hy dro Oil to the FULL COLD line (see Figure 22). Figure 22 1 ...

  • Exmark 000 & Higher - page 33

    Maintenance 2. R emov e caster wheel from caster forks . 3. R emov e seal guards from the wheel hub . 4. R emov e one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesiv e has been applied to lock the spacer nuts to the axle . R emov e the axle (with the other spacer nut still assembled to it) from the wh ...

  • Exmark 000 & Higher - page 34

    Maintenance 5. R emov e the vent plug on each transmission and ll through expansion reser v oir , when oil comes out of vent reinstall plug . Exmark Premium Hydro Oil is recommended. R efer to the chart for an acceptable alternativ e: Hydro Oil Change Inter val Exmark Premium Hydro Oil (Prefer red) 500 Hours Mobil 1 15W50 250 Hours T or que plug ...

  • Exmark 000 & Higher - page 35

    Maintenance 3. If any breaks in the screen or welds are obser v ed, replace arrester . 4. If plugging of the screen is obser ved, remov e ar rester and shake loose particles out of the ar rester and clean screen with a wire br ush (soak in solv ent if necessar y). Reinstall ar rester on exhaust outlet. Thread Locking Adhesives Thread loc king adhes ...

  • Exmark 000 & Higher - page 36

    Maintenance Figure 26 44 Inch Deck 1. Blades side to side 2. Measure here 7. Set anti-scalp rollers to top holes or remo v e completely for this adjustment. 8. Set the height-of-cut lever to the 3 inch (76 mm) position. Place tw o “B” thick bloc ks (see Block Height and Rake T able) under the rear edge of the cutting deck skirt; one on each sid ...

  • Exmark 000 & Higher - page 37

    Maintenance each side of the cutting dec k. Place tw o “ A ” thick blocks (see Bloc k Height and Rake T able in Deck Leveling ) under eac h side of the front edge of the deck, but not under the anti-scalp roller brac kets . 7. Loosen the leveling adjust loc king nuts (item 1 Figure 27) on all four corners so that the deck is sitting securely on ...

  • Exmark 000 & Higher - page 38

    Maintenance Figure 29 1. Hairpin 3. Y oke 2. Clevis pin 4. Jam nut • Adjusting the Brak e to Eng age: Shor ten the linkage by turning the yok e cloc kwise . • Adjusting the Brake to Disengag e: Lengthen the linkag e by tur ning the yok e counterclockwise . 8. R einstall the clevis pin and hair pin and tighten down the jam n ut. R epeat step 6 a ...

  • Exmark 000 & Higher - page 39

    Maintenance Figure 31 1. Control arm shaft 3. T racking plate 2. T racking plate screw Motion Control Linkage Adjustment Located on either side of the unit, below the seat are the pump control linkages . R otating the turnbuckle with a 1/2 inch wrenc h allo ws ne tuning adjustments so that the machine does not mov e in neutral. Any adjustments s ...

  • Exmark 000 & Higher - page 40

    Maintenance 11. Raise the dec k and re-install the height of cut pin. 12. Chec k that the mac hine does not creep in neutral with the park brake disengaged. Adjusting the Seat Ride Suspension The n umber of seat springs can be c hanged to maximize rider comfort. More springs should be used with hea vier operators and on rough ter rain. F ew er spri ...

  • Exmark 000 & Higher - page 41

    Maintenance Figure 35 1. Brake mounting bolt 2. Shim B . Using needle nose pliers , or by hand, tak e hold of the tab and remov e the shim (Do Not discard the shim until proper clutch function has been conr med). C. Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers . D . R e-torque eac h bolt (M6 ...

  • Exmark 000 & Higher - page 42

    Maintenance Cleaning Clean Engine and Exhaust System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi v e de bris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and h ydraulic system to o verheat which can create a re hazard. Clean a ...

  • Exmark 000 & Higher - page 43

    Maintenance recycling center or according to y our state and local regulations . Battery Disposal DANGER Batter y electrolyte contains sulfuric acid, which is poisonous and can cause sev ere bur ns. Sw allowing electrol yte can be fatal or if it touches skin can cause sev ere bur ns. • W ear safety g lasses to shield eyes, and r ub ber glo ves to ...

  • Exmark 000 & Higher - page 44

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs , do not ov erlook the simple causes . F or example: star ting problems could be caused by an empty fuel tank. The following table lists some of the common causes o ...

  • Exmark 000 & Higher - page 45

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessiv e 1. Reduce the ground speed. 2. Air cleaner is dirty . 2. Clean or replace the air cleaner element. 3. Oil lev el in the crankcase is lo w . 3. Add oil to the crankcase. 4. Cooling ns and air passages for the engine are plug ged. 4. Remov e the obstructions ...

  • Exmark 000 & Higher - page 46

    Schematics Schematics Electrical Diagram 46 ...

  • Exmark 000 & Higher - page 47

    Schematics Electrical Logic Schematic 47 ...

  • Exmark 000 & Higher - page 48

    General Warranty Conditions and Pr oducts Covered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the exercise of our reasonable discretion) to be defec ...

  • Exmark 000 & Higher - page 49

    Service Record Date: Description of W ork Done: Service Done By: 49 ...

  • Exmark 000 & Higher - page 50

    50 ...

  • Exmark 000 & Higher - page 51

    G01 1841 Figure 38 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees . Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. ...

  • Exmark 000 & Higher - page 52

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED ...

Manufacturer Exmark Category Lawn Mower

Documents that we receive from a manufacturer of a Exmark 000 & Higher can be divided into several groups. They are, among others:
- Exmark technical drawings
- 000 & Higher manuals
- Exmark product data sheets
- information booklets
- or energy labels Exmark 000 & Higher
All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark 000 & Higher.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark 000 & Higher, service manual, brief instructions and user manuals Exmark 000 & Higher. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark 000 & Higher.

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A complete manual for the device Exmark 000 & Higher, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark 000 & Higher by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark 000 & Higher.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark 000 & Higher - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark 000 & Higher, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark 000 & Higher, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark 000 & Higher - which should help us in our first steps of using Exmark 000 & Higher
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark 000 & Higher
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark 000 & Higher in a specific country, if it was not possible to solve the problem on our own.

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