English dropdown-ico

Manual Demco KK460SS

36 pages 2.83 mb
Download

Go to site of 36

Summary
  • Demco KK460SS - page 1

    1 7-06 RD20010,Rev 6 ...

  • Demco KK460SS - page 2

    2 Thank you for purchasing a Demco Kar-Kaddy. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. GENERAL INFORMA TION 1. Unless otherwise specified, high-strength (grade 5) (3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equip- ment. 2. Whenever the ...

  • Demco KK460SS - page 3

    3 SAFETY T AKE NO TE! THIS SAFETY ALER T SYMBOL FOUND THR OUGHOUT THIS MANUAL IS USED T O CALL Y OUR A TTENTION T O INSTR UCTIONS INV O L VING Y OUR PERSONAL SAFETY AND THE SAFETY OF O THERS. F AILURE T O FOLLO W THESE INSTRUCTIONS CAN RESUL T IN INJUR Y OR DEA TH. THIS SYMBOL MEANS A TTENTION BECOME ALERT Y OUR SAFETY IS INV OL VED! SIGNAL W ORDS ...

  • Demco KK460SS - page 4

    4 SAFETY SIGN CARE • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in serious injury or death. • Do not attempt to mount a tire unless you have proper ...

  • Demco KK460SS - page 5

    5 BEFORE OPERA TION: • Carefully study and understand this manual. • Keep wheel and lug nuts tightened to specified torque. • Assure tires are inflated evenly. • Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. • Be ...

  • Demco KK460SS - page 6

    6 FOLLO WING OPERA TION • Following operation, or when unhitching, stop towing vehicle, set parking brake, shut off engine and remove ignition key . • Store KK460SS in area away from human activity. • Do not permit children to play on or around stored KK460SS. • Make sure parked KK460SS is on hard, level surface. • Wheel chocks may be nee ...

  • Demco KK460SS - page 7

    7 PERFORMING MAINTENANCE • Good maintenance is your responsibility . Poor maintenance is an in vitation to trouble . • Make sure there is plenty of v entilation. Nev er operate engine of towing v ehicle in a closed building. Exhaust fumes may cause asph yxiation. • Before wo rking on KK460SS, stop towing vehicle , set parking brake, turn off ...

  • Demco KK460SS - page 8

    8 T o prevent serious injury or death. Make sure tongue is in forward locked position with locking pin and retainer clip properly installed before hooking up or loading. WARNING REV 0 DD21019 PULL & LIFT TO FOLD RAMP Rev 0 DD21020 Read following information before hooking up, loading, using, unloading or unhooking Kar Kaddy to prevent property ...

  • Demco KK460SS - page 9

    9 BOL T T ORQUE T ORQUE D A T A FOR ST AND ARD NUTS, BOL TS, AND CAPSCREWS. Tighten all bolts to torques specified in char t unless otherwise noted. Check tightness of bolts periodically , using bolt char t as guide . Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembl ...

  • Demco KK460SS - page 10

    10 Tongue and Ramp Assembly Instructions 1. Place the main frame (#1) on blocks or some other sturdy support so that the frame rests approximately 8" - 10" off the ground. 2. With an assistant, place tongue assembly (#2) into main frame channel and position latch on tongue approximately 3” from front of channel. Clamp tongue to main fra ...

  • Demco KK460SS - page 11

    11 1. Install fender with fender backup plate (#1) and three 3/8” x 1-1/2” bolts (#2). Put 3/8” nylon lock nuts (#3) inside of fender and tighten. 2. Cut nylon wire tie from wiring to brake hose on main frame, (used for shipping purposes only). Fish the three wires from main unit through the hole in fender. Fender Assembly Instructions 3. On ...

  • Demco KK460SS - page 12

    12 WIRING OF THE TOWING VEHICLE Connect wiring to towing vehicle, keeping in mind the color code indicated below. 1. Make certain towing vehicle lights are "OFF" . 2. Connect YELLOW wire to left turn signal and stop wire in the left rear of towing vehicle with the wire splicer (01883) supplied. 3. Connect GREEN wire to the right turn sign ...

  • Demco KK460SS - page 13

    13 T ongue folding and storage 1. Pull retainer clip from bottom of tongue locking pin. Lift locking pin out of tongue pivot. NOTE: T ow Dolly m ust be empty and unhooked to perform any and all of these steps. Do not attempt while tow dolly is loaded or hooked up. 2. With tongue wheel jack turned to its lowest position, push/pull tongue to the left ...

  • Demco KK460SS - page 14

    14 Folding Ramp Lock 1. Locate ramp locks at inside center of ramps . 2. Pull ramp lock straight out as f ar as it will go . 3. Lift ramp lock up as f ar as it will go and allow lock to slide in until it stops. 4. If lock has been pulled and lifted properly the ramp lock will e xtend out from it’ s holder . This will mean that the ramp is unlocke ...

  • Demco KK460SS - page 15

    15 1. Pull ramp back as f ar as it will go . Bolt must be past notch before attempting the ne xt step . 2. Lift ramp until it is past center and resting on it stops. Folding Ramp IMPORT ANT: When taking this tow dolly out of storage it is v er y impor- tant to check all pins and retainers f or damage. If damage is f ound replace. Do not use damaged ...

  • Demco KK460SS - page 16

    16 SAFETY Safety is of utmost importance at all times. There are several items that must be checked each time before using and while using the Kar Kaddy. Make sure all bolts are properly tightened and those requiring a set torque are up to specifications: Tie Rod Castle Nut - 75 ft./lbs. Lug Nuts - 120 ft./lbs. Check Lug Nut tension after the first ...

  • Demco KK460SS - page 17

    17 Step 1. Secure ball coupler to 2" (5,000 lb. capacity) towing vehicle ball only. Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. Recommended ball height is 18" to the top of the ball. Make sure hitch is locked down and secured with safety clip. Criss-cross safety chains under tongue ...

  • Demco KK460SS - page 18

    18 Step 5. Grasp bed release handle on tongue and pull toward coupler. This releases the tilt bed to permit loading. Step 7. Drive vehicle onto the platform - front forward - until tires touch the wheel stops at the front of each side of the platform and the platform tilts to a flat position. Make sure the car is centered on the platform. Towed veh ...

  • Demco KK460SS - page 19

    19 • Examine winches and straps to make sure they are in good condition. • Check wheel nuts every trip. • Tires must be inflated to recommended pressure by tire manufacturer. • Be certain the safety lock pins lock the strap winches. • Retighten the straps over the tires after the first 5 miles of travel. Check straps every 50 miles there ...

  • Demco KK460SS - page 20

    20 12" 12" C L BACK MEASUREMENT FRONT MEASUREMENT (1/32" to 1/16" less than back measurement) 18" Ground 1. Put a mark on each side of the locking clamp on the tie rod. 2. Loosen the locking nuts on each end of the tie rod and then the six bolts on the tie rod locking clamp. 3. Turn the tie rod whichever direction is needed ...

  • Demco KK460SS - page 21

    21 MODEL D A91 A CTU A T OR P ARTS BREAKDO WN 5398 Master Cylinder Repair Kit (gasket included) 2 ” Lever Lock Coupler RATED AT 6000# not included REF. NO. PART NO. QTY. DESCRIPTION Model 91 ACTUATOR PARTS LIST 1. 09417 1 6000# 2" Lever Lock Coupler (zinc plated) 2. 01896 3 1/2"-13UNC x 4" Hex Head Bolt (gr.5) 3. 02178 3 1/2"- ...

  • Demco KK460SS - page 22

    22 REF. PART NO. NO. QTY. DESCRIPTION BRAKE CLUSTER PARTS LIST - SB24429M - Left Hand Cluster (shown above) - SB24428M - Right Hand Cluster 1. SB23871 1 Back Plate Assembly 2. SB9254 2 Cover Plate - Adjusting Hole 3. SB10954 1 Brake Shoe Kit (includes 2 P rimary & 2 S econdary) 4. 04305 2 5/16"-18UNC-Gr5 x 1/2" Hex Hd Bolt 5. 05424 2 ...

  • Demco KK460SS - page 23

    23 SURGE BRAKES P ARTS BREAKDO WN Please order replacement parts by PART NO. and DESCRIPTION. SURGE BRAKES FIELD SETUP PARTS LIST 1. 11968 1 6" Brake Line 2. 02034 1 45” Brake Hose 3. SB512 1 12” Brake Line 4. 05679 2 Brake Fitting 5. 11617 1 Male Coupler 6. 11618 1 Female Coupler 7. 11643 1 7" Brake Hose Swival Male/Solid Male 8. SB7 ...

  • Demco KK460SS - page 24

    24 KK460SS P ARTS BREAKDO WN 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 60 38 39 40 41 43 41 45 46 46 47 48 49 50 51 52 52 55 54 53 53 56 56 57 58 60 59 58 19 61 62 63 64 65 71 37 21 21 19 75 1 76 ...

  • Demco KK460SS - page 25

    25 1. 03528 2 Tie-down Strap assembly, Black 2. 5737 1 Right Fender Assembly with Lights 3. 5736 1 Left Fender Assembly with Lights 4. 04424-95 2 Fender Backing Plate 5. 00914 6 3/8”-16UNC x 1-1/2” Hex Head Bolt (gr.5) 6. 02592 18 3/8”-16UNC Nylon Lock Nut 7. 04165-80 1 Right Wheel Carrier 8. 04166-80 1 Left Wheel Carrier 9. 01732 4 1"I. ...

  • Demco KK460SS - page 26

    26 KIT #5511 TILT-BED LATCH ASSEMBLY 5511 - Tilt-Bed Latch Kit 1*. 03434 1 5/16"-18 UNC x 4" Eye Bolt 2*. 04221 1 5/16"-18 UNC x 2-1/2 Hex Head Bolt (Gr 5) 3*. 00004 1 5/16" Flatwasher 4*. 00007 1 5/16"-18 UNC Hex Nut 5*. 03379-95 1 Latch Block 6*. 03435 1 Roll Pin (5/16" x 2-1/4") 7*. 03499 1 Latch Spring - Stain ...

  • Demco KK460SS - page 27

    27 (not available) 5740 License Plate Mount and Light Cluster 5740 - License Plate Bracket and Light Assembly 1. 04505-95 1 License Plate and Light Cluster Bracket 2. 04176 2 1/4”-20UNC X 3/4” Carriage Bolt 3. 02214 2 #10 NC X 1/2” Slotted Truss Head Screw 4. 02163 1 Square License Plate Light w/Washer and Nut - 02164 - Clear License Plate Li ...

  • Demco KK460SS - page 28

    28 Fender Assembly 1 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 REF. NO. PART NO. QTY. DESCRIPTION PARTS LIST 5736 - Left Fender Assembly 5737 - Right Fender Assembly 1. 01883 2 Wire Splicer 2. 04425 5 Tinnerman U-clamp 3. 04515 1 17-1/2” Wire Loom 4. 04643 2 9/16” x 5/8” Pop Rivet 5. 05443 1 Nylon Cable Hanger 6. 05447 1 4” Light Grommet ...

  • Demco KK460SS - page 29

    29 OPTIONAL SP ARE TIRE and MOUNT P AR TS BREAKDO WN 3. 02193-30 1 Spare Tire Bracket 4. 02917 1 Stud Bolt (12mm x 1.5) 5. 02933 2 Wheel Nut (12mm) Chrome 6. 02759 2 3/8"-16UNC Square U-Bolt 7. 00059 2 3/8" Flatwasher 8. 02592 4 3/8"-16UNC Nylon Insert Locknut RKSTM 1 Spare Tire Mounting Bracket 1. N/A 1 ST205/75R 14"x"C&qu ...

  • Demco KK460SS - page 30

    30 OPTIONAL LIGHT B AR P AR TS BREAKDO WN 1 11 11 13 13 1 2 8 9 8 12 1 7 9 9 8 6 8 9 1 14 15 16 10 3 4 4 5 COLOR CODE FOR WIRING HARNESS WHITE Ground BROWN Tail Lights, License Plate Lights, Light Cluster Bar & Clearance Lights YELLOW Left Turn and Stop GREEN Right Turn and Stop RKLB Kar Kaddy Light Bar (complete) REF. PART NO. NO. QTY. DESCRIP ...

  • Demco KK460SS - page 31

    31 1. Extent and Duration of this Warranty: Your Demco Kar Kaddy is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year after date of purchase by the original (first) retail owner, or until it is resold or transferred by the original owner. Hubs used on the Kar Kaddy are warranted for ...

  • Demco KK460SS - page 32

    32 NO TES: ...

  • Demco KK460SS - page 33

    33 How satisfied are you with our product? ❍❍ ❍ ❍ How satisfied are you with the dealership/distributor sales staff? ❍❍ ❍ ❍ Dealer/Distributor Name City State How satisfied are you with the compan y sales staff? ❍❍ ❍ ❍ How satisfied are you with the deliver y? ❍❍ ❍ ❍ Did you ha ve any contact with a Demco Representa ...

  • Demco KK460SS - page 34

    34 P ostage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234 ...

  • Demco KK460SS - page 35

    35 NO TES: ...

  • Demco KK460SS - page 36

    36 DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (800) 845-6420 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com ...

Manufacturer Demco Category Utility Trailer

Documents that we receive from a manufacturer of a Demco KK460SS can be divided into several groups. They are, among others:
- Demco technical drawings
- KK460SS manuals
- Demco product data sheets
- information booklets
- or energy labels Demco KK460SS
All of them are important, but the most important information from the point of view of use of the device are in the user manual Demco KK460SS.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Demco KK460SS, service manual, brief instructions and user manuals Demco KK460SS. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Demco KK460SS.

Similar manuals

A complete manual for the device Demco KK460SS, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Demco KK460SS by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Demco KK460SS.

A complete Demco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Demco KK460SS - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Demco KK460SS, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Demco KK460SS, that we can find in the current document
3. Tips how to use the basic functions of the device Demco KK460SS - which should help us in our first steps of using Demco KK460SS
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Demco KK460SS
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Demco KK460SS in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Demco KK460SS?

Use the form below

If you did not solve your problem by using a manual Demco KK460SS, ask a question using the form below. If a user had a similar problem with Demco KK460SS it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)