English dropdown-ico

Manual Exmark 4500-501 Rev A

60 pages 3.93 mb
Download

Go to site of 60

Summary
  • Exmark 4500-501 Rev A - page 1

    LAZER Z ® XS DIESEL MODELS For Serial Nos. 790,000 & Higher Part No. 4500-501 Rev . A ...

  • Exmark 4500-501 Rev A - page 2

    W ARNING CALIFORNIA Proposition 65 W ar ning Diesel engine exhaust and some of its constituents are known to the State of Califor nia to cause cancer , bir th defects, and other reproductive har m. Important: When the mo wer is used or operated on an y Califor nia forest, br ush or grass co vered land, a w orking spark ar rester must be attached to ...

  • Exmark 4500-501 Rev A - page 3

    Introduction CONGRATULATIONS on the purc hase of y our Exmark Mower . This product has been carefully designed and manufactured to gi ve you a maxim um amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING YOUR MOWER, C ...

  • Exmark 4500-501 Rev A - page 4

    Contents Introduction .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 3 Safety .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . 5 Safety Aler t Symbol . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ...

  • Exmark 4500-501 Rev A - page 5

    Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this manual and on the mac hine to identify important safety messag es whic h must be follo wed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OLVED! Figure 2 1. Safety alert symbol The safety alert symbol appears abov e infor ...

  • Exmark 4500-501 Rev A - page 6

    Safety DANGER In cer tain conditions diesel fuel is extremely ammable and v apors are explosi ve. A re or explosion from diesel fuel can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold. Wipe up any diesel fuel that spills. • Never rell the fuel tank or drain the mac ...

  • Exmark 4500-501 Rev A - page 7

    Safety • Be sure all driv es are in neutral and parking brake is engag ed before starting engine. Use seat belts with the roll bar in the raised and loc ked position. • Never operate the mo wer with damaged guards , shields , or cov ers . Alw ays hav e safety shields , guards , switc hes and other devices in place and in proper w orking conditi ...

  • Exmark 4500-501 Rev A - page 8

    Safety Figure 3 1. Safe Zone-Use the mower here on slopes less than 15 degrees 2. Danger Zone-Use a walk behind mower and/or hand trimmer on slopes greater than 15 degrees, near drop-offs and water . 3. W ater • R emove or mark obstacles such as roc ks , tree limbs , etc . from the mowing area. T all grass can hide obstacles . • W atc h for dit ...

  • Exmark 4500-501 Rev A - page 9

    Safety • P ark mac hine on lev el ground. Never allow untrained personnel to ser vice machine . • Use jack stands to suppor t components when required. • Carefully release pressure from components with stored energ y . • Disconnect batter y or remov e spark plug wire before making any re pairs . Disconnect the negative terminal rst and t ...

  • Exmark 4500-501 Rev A - page 10

    Safety Safety and Instructional Decals • Keep all safety signs legible . R emov e all grease, dirt and debris from safety signs and instr uctional labels . • R e place all worn, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a ...

  • Exmark 4500-501 Rev A - page 11

    Safety 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 1 1 ...

  • Exmark 4500-501 Rev A - page 12

    Safety 107-21 12 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 12 ...

  • Exmark 4500-501 Rev A - page 13

    Safety 109-2264 109-2478 109-2951 109-3148 13 ...

  • Exmark 4500-501 Rev A - page 14

    Safety 109-6855 109-7949 1 16-0127 1 16-0404 1 16-0997 19426-87881 19426-87903 14 ...

  • Exmark 4500-501 Rev A - page 15

    Safety 107-9866 1. Fast 2. Slow 3. Neutral 4. Reverse 15 ...

  • Exmark 4500-501 Rev A - page 16

    Specications Specications Model Numbers Serial Nos: 790,000 and Higher LXS25KD605; LXS25KD665; LXS25KD725 Systems Engine • Engine Specications: See y our Engine Owner’ s Manual • RPM: Full Speed: 3850 ±50 RPM (No Load) Idle: 1400 RPM Fuel System • Capacity: 15.5 gal. (58.6 L) • T ype of Fuel: Diesel fuel, 40 cetane or higher or ...

  • Exmark 4500-501 Rev A - page 17

    Specications • Mounting: Hing ed to tilt up for access to hy draulic pumps , batter y and other components . Held in tilted position with scissor—type links . Adjustable fore and aft seat trac k. • Ar mrests: Molded adjustable ip-up ar mrests . • Seat Safety Switc h: Incorporated into the Safety Interloc k System. Time delay seat swit ...

  • Exmark 4500-501 Rev A - page 18

    Specications Dimensions Overall Width: 60 inch Deck 66 inch Deck 72 inch Deck Without Deck 53.5 inches (135.9 cm) 57.3 inches (145.5 cm) 61.5 inches (156.2 cm) Deector Up 61.4 inches (156.0 cm) 68.0 inches (172.7 cm) 74.3 inches (188.7 cm) Deector Down 72.8 inches (184.9 cm) 79.4 inches (201.7 cm) 85.8 inches (217.9 cm) Overall Length: 60 ...

  • Exmark 4500-501 Rev A - page 19

    Operation Product Overview Figure 4 1. Motion Control Lever 5. Controls 2. Parking Brake Lever 6. Seat Belt 3. Height-of-Cut Lever 7. Roll Bar 4. Fuel Cap (Both Sides) Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control lev ers located on each side ...

  • Exmark 4500-501 Rev A - page 20

    Operation and “STAR T”. Inser t key into switch and rotate clockwise to the “ON” position. R otate cloc kwise to the next position to engag e the starter (key must be held against spring pressure in this position). Note: Brake must be eng aged, motion control lev ers out (neutral lock position) and PTO switc h “OFF” to start engine. (It ...

  • Exmark 4500-501 Rev A - page 21

    Operation The v oltmeter measure the v oltage output of the alternator. Both high and lo w voltages will potentially damage the battery . Glow Plug Switch and Light Located on the right fuel tank. Depress and hold the switch to heat the glow plugs . The glow plug light comes on when the glow plug switch is depressed. The glo w plug light indicates ...

  • Exmark 4500-501 Rev A - page 22

    Operation Operating Instructions Raise the Rollover Protection System (ROPS) Important: Low er the roll bar only when absolutely necessar y . 1. R emove the hairpin cotter pins and remov e the tw o roll bar pins (Figure 5). 2. Raise the roll bar to the upright position and install the tw o pins and secure them with the hairpin cotter pins (Figure 5 ...

  • Exmark 4500-501 Rev A - page 23

    Operation Engaging the PT O DANGER The rotating blades under the mow er deck are dangerous. Blade contact can cause serious injur y or kill y ou. Do Not put hands or feet under the mo wer or mow er deck when the blades are engaged. DANGER An unco vered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. ...

  • Exmark 4500-501 Rev A - page 24

    Operation Figure 6 1. Handles Out (Neutral Lock) 5. Neutral 2. Handles In (Neutral) 6. Reverse 3. Front of Unit 7. Neutral Lock 4. Forward Driving F orw ard 1. R elease the parking brake . 2. Mov e the motion control lev ers inward to the center to the neutral unlock ed position. 3. T o mov e forward in a straight line apply equal forward pressure ...

  • Exmark 4500-501 Rev A - page 25

    Operation deck lift assist lev er located at the front right corner of the oor pan. Note: When changing the cutting height positions, al w ays come to a complete stop and disengage the PTO . Figure 8 1. Lever in transport and 5 inch (12.7 cm) cutting height position 4. Insert the height adjustment pin into the hole cor responding to the desired ...

  • Exmark 4500-501 Rev A - page 26

    Operation Figure 10 1. Spring disc washer (cone towards bolt head) 3. 3/8 nyloc-torque to 30-35 ft-lb (41-47 N-m) 2. Front right anti-scalp bracket shown 4. 3/8-24 x 2 GR8 torque to 50-55 ft-lb (68-75 N-m) 9. If the 3/8 nyloc nut has been remov ed, re-install and torque to 30–35 ft-lb (41–47 N-m) (Figure 10). T ransporting T ransporting a Unit ...

  • Exmark 4500-501 Rev A - page 27

    Operation Important: Do Not attempt to tur n the unit while on the ramp , y ou may lose control and driv e of f the side. A v oid sudden acceleration when dri ving up a ramp and sudden deceleration when backing do wn a ramp . Both maneuv ers can cause the unit to tip backw ard. 27 ...

  • Exmark 4500-501 Rev A - page 28

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders. Remo ve the k ey from the ignition switch and engage par ...

  • Exmark 4500-501 Rev A - page 29

    Maintenance Maintenance Ser vice Inter v al Maintenance Procedure Every 500 hours • Chang e the hy draulic lter (Ev er y 250 hours/yearly if using Mobil 1 15W50) • Check the wheel hub slotted n ut torque specications . • Check the wheel lug nuts . Every 600 hours • R eplace the air cleaner elements . (May need more often under severe ...

  • Exmark 4500-501 Rev A - page 30

    Maintenance used for charging the batter y has an output of 16 v olts and 7 amps or less to av oid dama ging the batter y (see char t for recommended charger settings). V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 12.6 or g reater 100% 16 v olts/7 amps No Charging R equired 12.4 – 12.6 75–100% 16 v olts/7 amps 30 ...

  • Exmark 4500-501 Rev A - page 31

    Maintenance motion control levers mov ed out in the neutral lock position. The operator does not need to be in the seat to start the engine. T ry to start with operator in seat , parking brake disengag ed, PTO disengag ed and motion control levers in the neutral lock position - starter must not crank . T ry to start with operator in seat , parking ...

  • Exmark 4500-501 Rev A - page 32

    Maintenance 5. Check the condition of the inner element. R eplace whenever it appears dirty , typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine . 6. Do Not wash or use pressurized air to clean paper element or inner element. 7. R einstall elements ...

  • Exmark 4500-501 Rev A - page 33

    Maintenance 3. R emove left and right belt shields on deck and lift up oor pan to inspect dec k driv e belt. 4. Check under machine to inspect the m ule driv e belt. R efer to Mule Driv e Belt T ension Adjustment section in Adjustments . Lubricate Grease Fittings Note: See char t for ser vice inter v als. 1. Stop engine , w ait for all moving pa ...

  • Exmark 4500-501 Rev A - page 34

    Maintenance 3. R emove seal guards from the wheel hub . 4. R emove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesiv e has been applied to loc k the spacer nuts to the axle . Remo ve the axle (with the other spacer nut still assembled to it) from the wheel assembly . 5. Pr y out seals , and inspect ...

  • Exmark 4500-501 Rev A - page 35

    Maintenance Change Fuel Filter/W ater Separator Service Interval: Every 400 hours/Y early (whichever comes rst) (more often in dirty or dusty conditions). DANGER Use of improper components can result in system f ailure, fuel leakage and possible explosion. • Ensure that an Authoriz ed Ser vice Dealer replace the fuel lter and an y component ...

  • Exmark 4500-501 Rev A - page 36

    Maintenance 4. T or que the slotted n ut to 125 ft-lb (169 N-m). 5. Then tighten n ut until the next set of slots line up with the cross hole in shaft. 6. R e place cotter pin. Note: Do Not use anti-seize on wheel hub . Check Engine Coolant Level Service Interval: Before each use or daily 1. Stop engine and wait for all mo ving par ts to stop . Mak ...

  • Exmark 4500-501 Rev A - page 37

    Maintenance Figure 14 1. Oil dipstick 2. Drain cock 4. R einstall all drain plugs and hoses and tighten drain cock. 5. Fill radiator with a 50/50 mix of water and Dex-Cool© coolant as specied in the Check Engine Coolant Lev el Section, allowing some room (approximately 1/2 inch (12.7 mm)) for expansion. Add 50/50 coolant mix to ov erow bottl ...

  • Exmark 4500-501 Rev A - page 38

    Maintenance • Under top cutter housing bearing guard. • Between the jac kshaft and bearings and the jackshaft and sheav es . Copper-Based Anti-seize Copper-based anti-seize is used in the following locations: On threads of Blade Bolts See Check Mo wer Blades section. Dielectric Grease Dielectric grease is used on all blade type electrical conne ...

  • Exmark 4500-501 Rev A - page 39

    Maintenance front swi vel using loc king nut in front of swi vel. R e peat for right side . 11. R echec k that the 3/4 inch (19 mm) bloc ks t just snugly under the brac kets and that the tension on all the c hains is appro ximately equal. Mak e sure all chain attac hment bolts are tight. R eposition anti-scalp rollers and tighten securely . Figu ...

  • Exmark 4500-501 Rev A - page 40

    Maintenance Figure 17 1. Spring idler pulley 3. Right side idler pulley (adjustable) 2. Front of unit Deck Belt T ension Self-tensioning - No adjustment necessar y . Alternator Belt T ension Stop engine, wait for all mo ving par ts to stop and remov e key . Engag e parking brake . Tilt seat and remo ve air deector panel T o tighten alter nator b ...

  • Exmark 4500-501 Rev A - page 41

    Maintenance Figure 19 1. Lever down (disengaged) 6. Remove pin to adjust rod length for additional brake adjustment 2. Lever up (engaged) 7. T runnion roller 3. Nyloc nut below trunnion roller 8. Spring retainer bracket 4. Nyloc nut below spring 9. 2 13/16 inches (7.1 cm) 5. 1/8 to 3/16 inch (3.2 to 4.8 mm) 10. Jam nut above trunnion roller Brake A ...

  • Exmark 4500-501 Rev A - page 42

    Maintenance Motion Control Linkage Adjustment W ARNING Engine must be r unning and dri ve wheels must be tur ning so motion control adjustment can be perfor med. Contact with moving par ts or hot surfaces may cause personal injur y . Keep ngers, hands, and clothing clear of rotating components and hot surfaces. CAUTION Raising the mo wer deck fo ...

  • Exmark 4500-501 Rev A - page 43

    Maintenance wheel m ust stop tur ning or slightly creep in reverse (Figure 22). Figure 22 Left-Hand Side of Unit 1. T urn LH tracking adjustment knob. (Do Not loosen any nuts on LH side) 10. Shut off unit. R emove jumper wire from wire harness connector and plug connector into seat switch. Motion Control Damper Adjustment The top damper mounting bo ...

  • Exmark 4500-501 Rev A - page 44

    Maintenance Figure 25 1. Armature 5. Brake spacer 2. Field shell 6. Re-gap shim 3. Rotor 7. Brake pole 4. Brake mounting bolt Remo ving the Shim: 1. Stop engine, wait for all moving par ts to stop , and remov e key . Eng age parking brake . Allow the machine to cool completely before starting these instr uctions . 2. Using a pneumatic line , blo w ...

  • Exmark 4500-501 Rev A - page 45

    Maintenance as shown. (Due to the wa y the rotor and ar mature faces w ear (peaks and valleys) it is sometimes difcult to measure the true gap .) Figure 29 1. Feeler gauge Figure 30 1. Feeler gauge • If the gap is less than 0.010 inch, then reinstall the shim and reference the T roubleshooting section. • If the gap is sufcient, proceed to ...

  • Exmark 4500-501 Rev A - page 46

    Maintenance Cleaning Clean Engine Cooling System Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi ve de bris around the engine cooling air intak e and inside of the pump driv e belt compartment and damaged or missing r ub ber bafes can cause the engine and hy draulic system to o ...

  • Exmark 4500-501 Rev A - page 47

    Maintenance Clean Grass Build-Up Under Deck Service Interval: Before each use or daily 1. Stop engine , w ait for all moving parts to stop , and remov e key . Engage parking brake . 2. Raise deck to the transpor t (5 inch (12.7 cm) cutting height) position. Lift the front of unit and support unit using jack stands or equiv alent support. CAUTION Ra ...

  • Exmark 4500-501 Rev A - page 48

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not o verlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes o ...

  • Exmark 4500-501 Rev A - page 49

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessive . 1. R educe the ground speed. 2. Oil lev el in the crankcase is lo w . 2. Add oil to the crankcase . 3. Dirty air lter . 3. Clean or replace the air cleaner element. 4. Coolant level is lo w . 4. Add coolant. 5. Debris on or around radiator . 5. R emove deb ...

  • Exmark 4500-501 Rev A - page 50

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Oil level is low . 1. Check oil lev el. W arning buzzer emits intermittent beep. 2. Oil leaking from engine . 2. Contact A uthorized Ser vice Dealer . 1. Fuse is blown. 1. R eplace fuse. Check coil resistance , batter y charge, charging system, and wiring connections and replace if nece ...

  • Exmark 4500-501 Rev A - page 51

    Schematics Schematics Electrical Diagram RED BLACK BLACK YELLOW/BLA CK PINK 2 4 1 5 3 YELLOW/RED ORANGE BLACK BLACK YELLOW/BLA CK BLACK PINK 5 4 3 2 1 RED 1 2 GROUND ORANGE BROWN/BLA CK PINK/BLACK BLACK RED BROWN/BLA CK YELLOW/BLA CK YELLOW/BLA CK YELLOW BLACK BLACK ORANGE/BLACK ORANGE/BLACK DK. GREEN DK. GREEN DK. GREEN VIOLET L T. BLUE L T. BLUE ...

  • Exmark 4500-501 Rev A - page 52

    Schematics Electrical Logic Schematic 52 ...

  • Exmark 4500-501 Rev A - page 53

    Schematics Hydraulic Diagram 53 ...

  • Exmark 4500-501 Rev A - page 54

    Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the ex ercise of our reasonable discretion) to be defect i ve in factor ...

  • Exmark 4500-501 Rev A - page 55

    Notes: 55 ...

  • Exmark 4500-501 Rev A - page 56

    Notes: 56 ...

  • Exmark 4500-501 Rev A - page 57

    Service Record Date: Description of Work Done: Service Done By: 57 ...

  • Exmark 4500-501 Rev A - page 58

    58 ...

  • Exmark 4500-501 Rev A - page 59

    59 ...

  • Exmark 4500-501 Rev A - page 60

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED ...

Manufacturer Exmark Category Lawn Mower

Documents that we receive from a manufacturer of a Exmark 4500-501 Rev A can be divided into several groups. They are, among others:
- Exmark technical drawings
- 4500-501 Rev A manuals
- Exmark product data sheets
- information booklets
- or energy labels Exmark 4500-501 Rev A
All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark 4500-501 Rev A.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark 4500-501 Rev A, service manual, brief instructions and user manuals Exmark 4500-501 Rev A. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark 4500-501 Rev A.

Similar manuals

A complete manual for the device Exmark 4500-501 Rev A, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark 4500-501 Rev A by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark 4500-501 Rev A.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark 4500-501 Rev A - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark 4500-501 Rev A, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark 4500-501 Rev A, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark 4500-501 Rev A - which should help us in our first steps of using Exmark 4500-501 Rev A
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark 4500-501 Rev A
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark 4500-501 Rev A in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Exmark 4500-501 Rev A?

Use the form below

If you did not solve your problem by using a manual Exmark 4500-501 Rev A, ask a question using the form below. If a user had a similar problem with Exmark 4500-501 Rev A it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)