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Manual Powerware 30-160kVA

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  • Powerware 30-160kVA - page 1

    Installation/Operation Manual Maintenance Bypass Module 30 - - 160kV A 164201 177 Rev . C 9 315 ...

  • Powerware 30-160kVA - page 2

    ii Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 ------------------------------------------------------------------------ ------------------------------------------------------------------------ ---------------------------------- IMPORT ANT SAFETY INSTRUCT IONS Instructions Importantes Concernant La Sécuri té S ...

  • Powerware 30-160kVA - page 3

    iii Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T able of C ontent s 1 Intro duc tion 1 ............................................ Using This Manual 2 ............................................ Conventio ns Used in This Manual 2 ............................... F or More Infor mation 3 ................. ...

  • Powerware 30-160kVA - page 4

    iv Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 List of F igures Figure 1. T ypica l 30 - - - 160kVA MBM with Iso latio n T ran sfo rmer 1 ........ Figure 2. Front and Side View of T ypical Maint enance Bypass Module o n Shipping Pallet (30 - - - 160k VA w/XFMR) 5 .......... Figure 3. MBM as S hipped, wit h O ut ...

  • Powerware 30-160kVA - page 5

    1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Intro duction The Powerware 9315 Maintenance Bypass Mo dule (MBM) is a floor -mounted, enclo sed cabinet containing a U PS module, Maintenance Iso lation circuit brea ker (MIS ), a nd a maintenance By pass circuit breakr (MBP). An optional UP S Module Input Byp ...

  • Powerware 30-160kVA - page 6

    2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Using This Ma nual This manual contains insta llation and operation procedures fo r the MBM. Before instal lation an d operati on, read thr ough eac h proced ure. · Chapter 1 provides an overview of this manual and references for further informatio n. · Chapte r 2 ...

  • Powerware 30-160kVA - page 7

    3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 F or More Inf ormation For m ore inf ormation on th e install ation and ope ration of the UPS system a nd its accesso ries, refer to the following: 164200252 Po w e r w a r e  9315 30 - - - 160 kVA UPS Operat ion Each manual describes the U PS cabinet , C on ...

  • Powerware 30-160kVA - page 8

    4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank. ...

  • Powerware 30-160kVA - page 9

    5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Ge tting Started This sect ion describes ho w to ins tall the Powerware 9315 Maintenance Bypass Module (MBM) . It contains ins tructio ns for installing the MBM and basi c site pre paration p roced ures. Figu re 2 shows the f ront and sid e view of th e MBM wit ...

  • Powerware 30-160kVA - page 10

    6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Pre p a ri ng t he S i te For th e MBM to operate at p eak efficie ncy , the installa tion site should mee t the environmental parameters o utlined in the Pow erwar e Ò 9315 Operation manual provided with the UPS system. The operating environment must meet the s iz ...

  • Powerware 30-160kVA - page 11

    7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Inspecting and Unpacking the Maintenance Bypass Mo dule The first t ask in prepa ring for ins tallat ion o f the MBM is inspecting and unpac king the unit. The MBM arrives covered with protective pack aging material as shown in Figu re 3. AND POL YFOA M SKI D S ...

  • Powerware 30-160kVA - page 12

    8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 1. Carefully inspect the o uter packaging for evidence o f damage during transit. CAUTION: Do not ins tall a damage d MBM. Report an y damage t o th e carri er and cont act the local sal es or service of fice immediatel y . 2. Use a forklift o r ot her material hand ...

  • Powerware 30-160kVA - page 13

    9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Unloa ding th e MBM from t he P allet The M BM pal let consi sts of four m etal ang le supp orts secur ed to ply wood/pol yfoam laminated skids. The sk ids act as sho ck abso rbers for the MBM during shipment. W ARNING : Unit is extr emely heavy . If unlo ading ...

  • Powerware 30-160kVA - page 14

    10 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 FRONT SI D E SUPPOR T SU PPORT 1 1 2 JACK ING B OL T FL OOR PROT EC TOR 1 2 DOOR REAR SUPPOR T (USE FRONT AND R EAR) (4 PLACES) POL Y FOAM SKID POL Y FOAM SKID Fi gure 4. De ta il of Sh ipping Su pports 6. Carefully and e venly lower the MBM by turning e ach j acki ...

  • Powerware 30-160kVA - page 15

    11 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Installing and W iring the Maintenance Bypass Module When t he maintenan ce bypass mo dule (MBM) has been mo ved to it s ins talled location, unpack ed, and inspected, it is ready for insta llation. This section disc usses the typic al process of instal ling t ...

  • Powerware 30-160kVA - page 16

    12 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Refer to t he following while installing the MBM: · Dimensio ns in this manual are in millimeters and (inches). · Do no t tilt the unit more than  10 ˚ during inst allat ion. · Remove the co nduit landing plates to add conduit landing holes as required. Plat ...

  • Powerware 30-160kVA - page 17

    13 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 The re commen ded location, for the M aintenance B ypass Module , is as close to the insta lled UPS module as poss ible. Refer to the tables in Appendix A for wire rat ing and sizing informat ion The MBM is packa ged in a module similar to t he UP S modules (s ...

  • Powerware 30-160kVA - page 18

    14 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank. ...

  • Powerware 30-160kVA - page 19

    15 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Maintenance Bypass Module Operati on This chapter provides preli minary checks, maintenance oper atio ns and a schematic di agram of the maintenance byp ass module. P reliminary Checks and Sta rtup for UPS Equ ipped with Maint enance Bypass Mo dul e (MBM) Inst ...

  • Powerware 30-160kVA - page 20

    16 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 MBM O peration Withou t Kirk Key Interlocks The following transfer sequence is the recommended procedure for t he step-by -step load transfer from and back to the U PS when required. This informat ion is pro vided on a label loc ated on t he deadfront pa nel behind ...

  • Powerware 30-160kVA - page 21

    17 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 MBM Opera tion With Kirk K ey Interlocks (Optiona l) The following transfer sequence is the recommended procedure for t he step-by -step load transfer from and back to the U PS when required. This informat ion is pro vided on a label loc ated on t he deadfront ...

  • Powerware 30-160kVA - page 22

    18 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Fr om Maintenanc e Bypass to UPS Bypass: 1. Confirm BIBs, if insta lled, are clos ed. 2. T ransfer UPS to Bypass m o de (see UPS Operation manual). NOTE: F or Paral l el Redundant s ystems , t rans fer both U PS modules to Bypass mode. 3. Depres s pushbutt on on t ...

  • Powerware 30-160kVA - page 23

    19 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Maintenance Maintenance sho uld be scheduled on a perio dic basis, recommended not t o exceed one year . More frequent int ervals are recommended if the equipment is subj ected to highly repetit ive operat ions. CAUTION: Refer to Section 9 - - M aintaining the ...

  • Powerware 30-160kVA - page 24

    20 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank. ...

  • Powerware 30-160kVA - page 25

    A --- 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Appendix A - - - Customer Information The information in t his appendix will help you plan for and install your Maintenance Bypass Module cabinet. This appendix contains the following: · 164201177 - - - 1 Inst allati on Not es · 164201177 - - - 2 T ypic ...

  • Powerware 30-160kVA - page 26

    DESC RIPT ION : DA TE: DRA WIN G NO: 1o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e A -- 1 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow erwar e 9315 M B M 3 0 --- 1 6 0 kV A , 480:208 VA C /600:208 VAC Ra ...

  • Powerware 30-160kVA - page 27

    DESC RIPT ION : DA TE: DRA WIN G NO: 2o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T a bl e A -- 2 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow ereware 9315 M B M 3 0 --- 1 6 0 kV A , 480:480 VA C /600:600 VA ...

  • Powerware 30-160kVA - page 28

    DESC RIPT ION : DA TE: DRA WIN G NO: 3o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e A -- 3 . R atin gs & Exte rna l Wir ing R eq uirem en ts fo r Pow erwar e 9315 M B M 3 0 --- 1 6 0 kV A , 208:208 VA C Ra ti ng and E x ...

  • Powerware 30-160kVA - page 29

    DESC RIPT ION : DA TE: DRA WIN G NO: 4o f4 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T abl e A - - 4. Rating and External Wiri ng Requirements fo r P ower ware 9315 M B M 5 0 --- 1 6 0 KV A , 380:380 VA C , 400:400 VAC , 415:415 ...

  • Powerware 30-160kVA - page 30

    DESC RIPT ION : DA TE: DRA WIN G NO: 1o f2 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 T a bl e B . C ircuit B re ake r Re qu irem ents fo r Powerware 9315 M B M 3 0 --- 1 6 0 KVA , 380:380 VA C , 400:400 VA C , 415:415 VA C , 600:600 ...

  • Powerware 30-160kVA - page 31

    DESC RIPT ION : DA TE: DRA WIN G NO: 2o f2 INST ALLA TION NOTES SHEET : REV I SION : C 164201177 - - - 1 041500 A --- 7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T a bl e B . C ircuit B re ake r Re qu irem ents fo r Powerware 9315 M B M 3 0 --- 1 6 0 KVA , 380:380 VA C , 400:400 VA C , 415:415 VA C , 600 ...

  • Powerware 30-160kVA - page 32

    A --- 8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Ta b l e C - - 1 . P o w e r C a b l e Te r m i n a t i o n s With O p tional B IB Witho ut Optional BI B Te r m i n a l F uncti on Te r m i n a l F unct ion Size of Presur e Te r m i n a l Tight ening To r q u e N --- M ( l b --- i n ) Int. Hex Size (In.) Siz ...

  • Powerware 30-160kVA - page 33

    A --- 9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 T abl e C - - 2. Control Wiring Requirements a nd T e rmination Requirement for Reverse T ransfer ( RT) Sy stem. Connect ing P oint in MB M Ca bin et Size of Pre ssur e T ermin ation (lb-in) Connect ion Poi nt i n U P S Size of Pre ssur e T ermin ation (l ...

  • Powerware 30-160kVA - page 34

    A --- 1 0 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Di mensio ns are in mill imet ers (inche s) DESC RIPT ION : DA TE: DRA WIN G NO: 1o f3 SHEET : REV I SION : A 164201177 - - - 2 TYPI CAL MB M CAB INET - - 080498 30-160kV A wit h o r wit hout XFMR ...

  • Powerware 30-160kVA - page 35

    A- - -1 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f3 SHEET : REV I SION : A 164201177 - - - 2 080498 INTERIOR COMPONENTS TYPI CAL MB M CAB INET - - MBP MIS BIB1 BIB2 BREAKER A NNUNCIA TION CRI TICA L LOA D CONNECTI ONS NEUTRA L C ONNECTIONS OPTI ONAL UPS B YP ASS ...

  • Powerware 30-160kVA - page 36

    A --- 1 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Di mensio ns are in mill imet ers (inche s) DESC RIPT ION : DA TE: DRA WIN G NO: 3o f3 SHEET : REV I SION : A 164201177 - - - 2 080498 TOP VIEW BOTTOM V IEW TYPI CAL MB M CAB INET - - TOP and B OT TOM VIEW 30-160kV A wit h o r wit hout XFMR ...

  • Powerware 30-160kVA - page 37

    A- - -1 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f1 TYPICAL UPS SYSTEM WITH MB M SHEET : REV I SION : A 164201177 - - - 3 080498 (o ption al) PDM CA BINET (o ption al) INPUT TRANSFOR ME R CABINE T CABIN ET UPS MBM CABI NE T (o ption al) 30 - - - 160k VA UPS Syst ...

  • Powerware 30-160kVA - page 38

    A --- 1 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and local e lectric c odes f or acceptabl e external wiring practic es. 2. Mate rial and labor for exter nal wiring require ments are t o be provided by othe ...

  • Powerware 30-160kVA - page 39

    A- - -1 5 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al a nd loca l electric cod es f or acce pta ble ex tern al wir ing p ra ctices. 2. Mate rial and labor for exter nal wiring require ments are t o be pr ...

  • Powerware 30-160kVA - page 40

    A --- 1 6 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and loc al electri c codes for acceptabl e external wiring practic es. 2. Mat erial and labor for exter nal wiring requir ements ar e to be provide d by othe ...

  • Powerware 30-160kVA - page 41

    A- - -1 7 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al an d local e lectric cod es f or a ccep tab le exte rn al wirin g p ractice s. 2. Mat erial and labor for exter nal wiring requir ements ar e to be p ...

  • Powerware 30-160kVA - page 42

    A --- 1 8 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Refer to national and local e lectric c odes f or acceptabl e external wiring practic es. 2. Mate rial and labor for exter nal wiring require ments are t o be provided by othe ...

  • Powerware 30-160kVA - page 43

    A- - -1 9 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 Read and understand the fo llo wing notes w hile planni ng your inst allati on: 1. Ref er to n ation al an d local e lectric cod es f or a ccep tab le exte rn al wirin g p ractice s. 2. Mat erial and labor for exter nal wiring requir ements ar e to be p ...

  • Powerware 30-160kVA - page 44

    A --- 2 0 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 1o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #1 080498 LINE UP AND MA TCH ARR ANGEME NT #1 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is shown ...

  • Powerware 30-160kVA - page 45

    A- - -2 1 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 2o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #2 080498 LINE UP AND MA TCH ARR ANGEME NT #2 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is ...

  • Powerware 30-160kVA - page 46

    A --- 2 2 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 3o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH ARRANGEMENT #3 080498 LINE UP AND MA TCH ARR ANGEME NT #3 App li c abl e t o POWE RWAR E 9315 30 - - - 160 k VA UPS mod ul e s onl y . 160kVA UPS is shown ...

  • Powerware 30-160kVA - page 47

    A- - -2 3 Po w erware 9315 M aintenan ce Bypass Mod ule 30 - - - 160kVA 164201177 Rev . C 041500 DESC RIPT ION : DA TE: DRA WIN G NO: 4o f4 SHEET : REV I SION : A 164201177 - - - 10 LINE UP AND MA TCH A RRANGM ENT NOTES 080498 1 Line up and match power and control interconnection wiring from MBM to UP S/In put T ran sfo rm e r cabin et i s appl ica ...

  • Powerware 30-160kVA - page 48

    A --- 2 4 Po w erware 9315 M aintenan ce Bypass Mod ule 30 -160kVA 164201177 Rev . C 041500 This P age Intent ionally Left B lank. ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Powerware 30-160kVA.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Powerware 30-160kVA, service manual, brief instructions and user manuals Powerware 30-160kVA. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Powerware 30-160kVA.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Powerware 30-160kVA by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Powerware 30-160kVA.

A complete Powerware manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Powerware 30-160kVA - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Powerware 30-160kVA, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Powerware 30-160kVA, that we can find in the current document
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