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Manual Shindaiwa DG1000MI

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  • Shindaiwa DG1000MI - page 1

    1 Safety Guidelines 2 Specifications 2.1 S pecification Matrix 2.2 Ambient Condition 3 Use 4P a r t s 4.1 External View 4.2 Control Panel 5 Equipment 5.1 Monitor Display 5.2 Gauges 5.3 Fuel Line Changeover V alve 6 T ransport ation and installation 6.1 T ransport ation 6.2 Installat ion 7 Connection 7.1 Selecting Cable 7.2 Connecting Cable 7.3 Eart ...

  • Shindaiwa DG1000MI - page 2

    - 1 - Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator . z This user ’ s manual was created to ensure the safe operatio n of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and rep airs. z Please operat ...

  • Shindaiwa DG1000MI - page 3

    - 3 - 1 Safety Guidelines :Suffocation from ex h aust fume  Exhaust fume from the engine conta i n s m any el e ments harmful to human. Do not operate this equipment in poor ly ventilated area, such as inside a room or in a tunn e l :Electrical Shock  Do not touch the output terminals during oper ation.  Be sure to place covers over the ou ...

  • Shindaiwa DG1000MI - page 4

    - 4 - :Injuries to ey es a nd skin  Battery fluid cont ains d i luted su lfuric acid. Avoid cont act with eyes, skin or on clothing . If the acid comes in contac t, especially w ith eyes, flush with a lot o f water , a nd contact y our physician immediately . : Explosion  Do not use the equip m e nt or charge the batte ry , in the case the ba ...

  • Shindaiwa DG1000MI - page 5

    - 5 - :Injuries  W h en lift i ng the equipment, alway s use a lift hook.  Do not use Side rope-throu gh, for it may cause equipment to drop .  Always pl a ce the equipment on a fl a t and stable surface , to keep the e qu ipment from sliding.  W h en star ting the e ng i n e, turn off the connected equipment and set the cir c uit break ...

  • Shindaiwa DG1000MI - page 6

    - 6 - Location of W arning labels When the warning labels become unreadable or damag e d, place new labels on the appropriate location, as spec i fied in the following figure. W hen orde r ing the label, use follow ing part nu m bers. 1 Operational Instruction Part Number 19401 - 00 361 2 Safety Instruction Part Number 19402 - 00 188 3 Suffocation ...

  • Shindaiwa DG1000MI - page 7

    - 7 - 2 Spec i fica tions 2.1 S pecification Matrix Name of Gen erat o r DG1000MI-400 T ype Unit Blushless, Rotating Field, 3-Phase, 4-Po le, Synchronous AC Generator kV A 80 100 Rated O u tput kW 64 8 0 Rated V oltage (or the below ) V 200 220 Rated Curr ent (or the below) A 231 262 Rated V oltage V 400 440 Rated Curr en t A 1 15 131 Frequency Hz ...

  • Shindaiwa DG1000MI - page 8

    - 8 - 2.2 A mbient Condition Use the equipmen t under the following a mbient condition. The other condition may cause trouble, insuffic ient output powe r or deterioration of durabi lity . Ambient T empera ture : -15ºC 40ºC Humidity : less than 80% Altitude : less than 300m 3 Use  Power source for cons truction –use equipment, su ch as subme ...

  • Shindaiwa DG1000MI - page 9

    - 9 - 4.2 Control p anel No. Name No. Name 1 3-phase circuit breake r 1 1 Wat er T emperature Gau ge 2 1-phase circuit breake r 12 Oil Pressure Gauge 3 V oltage Mete r 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency S top Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light & Generat ing Lamp 17 S tarter Sw itch 8 V ...

  • Shindaiwa DG1000MI - page 10

    - 10 - WA TER TE MP 5 Equipment 5.1 Monitor Display This generator is equ i pp ed with m on i tori n g functi on fo r water /coolant temperature, oil pressure, battery charge, air filter flow , batte ry fluid level, and fuel level. When the e q uip ment is s tarted u nder normal condition, Oil Pr es sure and Battery Charge l a mps will flash whe n ...

  • Shindaiwa DG1000MI - page 11

    - 11 - If the water leve l is n ormal, check for loose f an b elt o r poss ible w ater lea k in the c o o ling system, afte r the engine is coo led down. <Caution>  I f the w ater l ev el is too low , the sensor cannot detect the w ater temperature. Be sure to chec k the wat e r l eve l in the radiator and the Coolant r eserv o ir tank pri ...

  • Shindaiwa DG1000MI - page 12

    - 12 - 0 0 0 0 0 HOUR METER 5.1.3 Battery C ha rge Monitoring Lamp (c harge lamp) W h en the battery is not ab le to be charged d ur ing operat ion, t he battery charge-monitoring lamp will flash. In the event this occurs, sto p the engine consult with the authorized distr ibutor or our engineering section . <Caution>  Battery Charge Monit ...

  • Shindaiwa DG1000MI - page 13

    - 13 - 5.2.4 Fuel Ga u ge It shows the volume in the fuel tan k . W hen filled up , it show s F . W h en the hand is approach ing to E , the volume is coming to e mpty . Replenish fuel enough pr om p tly . 5.2.5 Generato r Ga uges 5.2.5.1 V oltage Meter V oltage M e ter display s the output vo ltage (Phase t o Phase ) from the generator . Please ch ...

  • Shindaiwa DG1000MI - page 14

    - 14 - 5.2.6.2 Panel Li ght / Pilot Lamp Pilot Lamp indicates w hether or not generator is g enerating electric ity , when the engine is driv ing. 5.2.7 S w i tch 5.2.7.1 St arter Switch STOP W h en the switch is set to this position, all powe r will be of f. The switch must be se t to this position to remove the key . RUN The switch must be se t t ...

  • Shindaiwa DG1000MI - page 15

    - 15 - Thermal Relay 5.2.7.4 Thermal Relay This relay se nds the s i g n a l to the 3-Phase c ircuit brea k er a n d the 1-Phase breaker to trip-o ff when over-current flows in the c ircuits. W h en the breaker trips-off, it is set at the m id dle o f ON and O FF . In the case, please recover the brea k er , according to the following procedure; S ...

  • Shindaiwa DG1000MI - page 16

    - 16 - FIXING SC REW N UT FREQUEN CY ADJUSTING SCR E W THROTTLE LEVER 5.2.8.2 Throttle Lever Throttle Lever The lever is to ad just the engine speed. Set it to IDLING when the engine sta rts and warms-up or cools dow n. W h en the rated pow er is used, set it to RUN (50 or 60Hz). Frequency Adju sting Screw Set the th rottle lever to RUN and loosen ...

  • Shindaiwa DG1000MI - page 17

    - 17 - <Caution>  Always set the lever for 3-way valve b ac k to A position and cover t he external fue l inta ke and return port with the supplied plugs, a fter the hoses a r e re m oved. 5.3.2 Using fuel from external fuel ta n k Connect hoses fro m the external fuel t a n k to the external fue l in take a n d the external fuel return po ...

  • Shindaiwa DG1000MI - page 18

    - 18 - 6 T ransport and Inst allation 6.1 T ransportation :Injuries  W h en lift i ng the equipment, alway s use a lift hook.  Do not use Side rope-throu gh to attach y our l ift h ook, f o r i t may cause equip ment to drop. 6.1.1 Lif ting Equipment Alway s use a Lift H oo k, when lifting the equipme nt f or transporta t ion . 6.1.2 T ranspo ...

  • Shindaiwa DG1000MI - page 19

    - 19 - 6.2 Inst allation :Suffocation from ex haust fume  Exhaust fume from the engine conta i n s m any el e ments harmful to human. Do not operate this equipment in poor ly ventilated area, such as inside a room or in a tunn e l :Suffocation fr om exhaust fume  Do not point the exhaust fume toward pedestr ians or building. :Fire  Always ...

  • Shindaiwa DG1000MI - page 20

    - 20 - :Electrical da mages  If the load exceed s the allowa ble amperage, the overheat ing may da m age the cable.  If the cable i s either t o o l o n g or too small a gauge, there will be greater vo l t age dro p to loads, which m a y result in reduced performance in t he c o nnect e d loads , m a lfunction, or damages. <Caution>  ...

  • Shindaiwa DG1000MI - page 21

    - 21 - 7.2 Connecting Cable :Electrical Shoc k  Before connecting o r disconnecting a loa d cable from ou tput t er m in als, a lways tu rn a circuit breaker to OFF po sition, s top the eng ine, a nd remove t h e engine key . A person p erformi ng the maintenance shou ld always keep the key . : Fire  Do not connect AC output to any indoor w i ...

  • Shindaiwa DG1000MI - page 22

    - 22 - 7.2.1.3 For 1-Phase Load(2) T erminal V o ltage: 200V/220 V (or 400V/440V) at 5 0Hz/60Hz 7.2.2 1-Phase O utput T erminals & Recept acles The ter minal V oltage : 1 00V/1 10V at 50Hz/60Hz only In the case of no use o f 3-Phase output pow e r , refer to the Following dra wing and chart. V oltag e (100V/1 10V) only (Unit: kV A) U1-U0 W 1- W ...

  • Shindaiwa DG1000MI - page 23

    - 23 - 7.3 Earth Leakage Relay and Grounding : Electrical Sh ock  Ground the every earth grounding terminal to the earth as set o ut i n the m a nual. If e ven one of all is unconnected by m is take or acciden t, it will b e m u ch mo re dangerous for human body than the –relay case , because leaking current inev itably goes thro ugh the body ...

  • Shindaiwa DG1000MI - page 24

    - 24 - GROUNDING ROD EAR TH GROUNDIN G TERMINA L BONN ET GROUNDI NG TERMINA L INDI CA TING LAMP EAR TH LEAKAGE RELA Y TEST BUTTON RESET BUTTON <Caution>  In the even t y ou cannot ground the generator to the earth, co nsult w ith the authorized distributor o r our engineering section 7.3.2 Operat ion Check :Electrical Shock  Before turn ...

  • Shindaiwa DG1000MI - page 25

    - 25 - 7.3.3 The earth leakage breaker relay has activa ted In the even t the earth leakage breaker relay ha s activated, t h e earth leakage indicating l a mp T urns ON and the 3-Phase ea rth lea kage breaker ( le ve r) trips of f to b e positioned in the middle between ON and OFF positions. In the a b ove cond i t ion, even t h ough y ou stop the ...

  • Shindaiwa DG1000MI - page 26

    - 26 - OIL FILLER OIL GAUGE OK NOT ENOU GH TOO MUCH LOWER LIMIT UPPER LIMI T OIL GAUGE 8.1 Checking Engine Oil Please refer to the us e r’s manual for Eng i ne sep arately W h en checking f or eng ine oil, be sure to k eep the equipment leveled, and insert the oil gauge all the w ay . Prior to s t a r ting the equip ment, m a ke sure to fill the ...

  • Shindaiwa DG1000MI - page 27

    - 27 - FULL LOW 8.2 Checking Coolant/water Also refer to the User’s Manual for Engine :Injuries  B e f o re pe rf o rmi ng any equipment check or maintenance, stop th e engine , and re move the engine key . A person performing the maintenance should alway s k eep th e key . :Burns  D o not ope n t he radiator cap while operating this equipm ...

  • Shindaiwa DG1000MI - page 28

    - 28 -  Replace LLC every 2 y e a rs or 1000 hours Mixture ratio (for reference only) : Ambienr temperature (Celsius) -15 -20 -30 Mixture ratio 30% 35% 45% 8.2.3 Coola nt Capac ity ( Unit: L) T ota l Coolant V olume ( including reservoir ta nk) 22.8 (1.5) T h e value of ( ) shows the reservoir ta nk`s volume. 8.3 Checking Fan Belt Also refer to ...

  • Shindaiwa DG1000MI - page 29

    - 29 - 8.3.2 Conditio n Check for any da mage on the fan belt. Replace if necessa ry . <Caution>  Refer to the User’s manual for Engine for adjusting and replacing o f the fan belt. 8.4 Checking Fuel :Fire  Alway s w ipe any drip of Diesel fuel or o i l. Do not use this e quipment when a leak is found. Repair the equ i pment be fore u ...

  • Shindaiwa DG1000MI - page 30

    - 30 - Notice: Do no t use home hea t ing oil o r gasoline in y our diesel eng ine; either ma y cause engine damage. 8.5 Checking Fuel, Engine Oil, and W ater le akage :Fire  Do not use this equipment w hen a leak is found. Repair the eq uipment before use. Be sure to check for a ny fuel leak at the hose connection, and oil and coolant leak by o ...

  • Shindaiwa DG1000MI - page 31

    - 31 -  Replaci ng the battery T wo batteries are connected in series order . Whenever you replace battery or dis connect cables, alway s p roceed with the following steps, otherwise battery ma y short-circuit. 8.6.1 Replacing the battery inst alled o n the lef t s id e toward the control p anel: Remove the clamp a n d cable from negative (-) po ...

  • Shindaiwa DG1000MI - page 32

    - 32 - FIXING SCREW FREQUENCY AD JUST IN G S CR EW THROTTLE LEVE R 9 Ope r ati on 9.1 Initializing / prepa ration :Suffocation from ex haust fume  Exhaust fume from the en g ine co n t ains many elements ha rmf u l to human. Do not ope rate th is equip ment i n poorly ventilated a rea , such a s i ns ide a roo m or in a tunne l :Suffocation fr o ...

  • Shindaiwa DG1000MI - page 33

    - 33 - <Caution>  Do not drive the sta rt e r motor for more than 10 seconds successively  If you need to resta rt, wait at least 30 se conds before the retry . Release the sta rt e r sw it c h, as soon as the engine is started Keep the engine idle f or a t least 5 minutes Set the throttle lever t o R UN. Ensure that the frequ ency mete ...

  • Shindaiwa DG1000MI - page 34

    - 34 - 9.2 200/400 V oltage Changeover - Dual V oltage System The generator is incorporated w it h dua l vol tage s ystem. So, you can easily change 400/440V to 200 /220V or adverse ly . Y o u can get 200V or 400 V by changing the combin ation of output ter minals with bus plates :Electrical Shock  Be sure to set the circu it breaker OFF and sto ...

  • Shindaiwa DG1000MI - page 35

    - 35 - 3-PHASE 400/440 V The 3-phase volt a g e is energized to the 3 -phase output termina ls. Refer to 7-2. Connec t ing cable S tarting t he engine and turning the 3-phase breaker to ON, the 3-phase current is sent to the 3-phase output ter minals. 9.3 During Operation 9.3.1 P ost startu p c heck  Make sure that a ll meters (gauges) a nd disp ...

  • Shindaiwa DG1000MI - page 36

    - 36 - :Fire  Always w ipe a ny dri p o f ga soline or oil. Add fuel to the fue l tank T urn the s tarter switch to <RUN> position. It will take app roximately 30 seconds to vacuum the air ou t. <Caution>  Ensure that all the air is completely e xtracted from fuel line, by setti n g the throttle lever to IDLING and sta rt the engi ...

  • Shindaiwa DG1000MI - page 37

    - 37 - EXTER NAL FUEL INT AKE (PLUG : PT -1/2) EXTE RNAL FUEL RETURN (PLUG : PT -1/2) 3 - Way va l ves A posi tion 3-Way valves 9.6 Connecting to External Fuel T a nk :Fire  Alway s stop the engine , w hen w orking on the fuel line.  Alway s w ipe any drip of Diesel fuel or o i l. Do not use this equ ipm e nt when a leak is found. Repair the ...

  • Shindaiwa DG1000MI - page 38

    - 38 - 10 Maintenance :Electrical Shock ● Injuries  B e f o re pe rf o rmi ng any equipment check or maintenance, stop th e engine , and re move the engine key . A person performing the maintenance should alway s k eep th e key . :Fire ● Burns  W he n chec king e ngine, always s top the engine, and keep aw a y from fire. W a it until the ...

  • Shindaiwa DG1000MI - page 39

    - 39 - Description S tartup check Every 200hrs Every 400hrs Every 500hrs Every 1000hrs Engine Side Clean each part s / tightening Engine oil checks / add oil Engine oil change ( 1 st time at 50 hr mark ) Oil Filter change ( 1 st time at 50 hr mark) Coolant level chec k / add coolant Exhaust color check Coolant change or 2 yr . Drain ex c e ss w ate ...

  • Shindaiwa DG1000MI - page 40

    - 40 - 10.1 Oil Change Remove Oil Filler cap Loosen the engine o il drain plug and a llow the oil to drain fully Reinstal l the drain plug Add oil from oil filler an d fill up to the MAX level . Y ou should check the oil level on the o i l gauge Reinstal l the filler cap hand-t i ght <Caution>  For the ty pes o f e ng i n e oil to u se a n ...

  • Shindaiwa DG1000MI - page 41

    - 41 - 10.3 Cleaning / Changing A ir Filter Elem e n t Clean E ve ry 200 hours Replace Every 500 hours Loosen the bo lt that is holding the a ir cleaner and re move the cleaner ca p Unscrew the wing nut and remove the filter element Clean or replace the filter element, and reins tall it in reverse order <Caution>  Always make sure that th ...

  • Shindaiwa DG1000MI - page 42

    - 42 - 10.4 Draining W ater from W ater Se p arator W h en a float ( red) is at drain level, dra in water . Loosen the drain plug an d drain water . Screw the drain plug , w hen finishing drain. <Caution>  Afte r draining finishes, ex tract the air in fue l lin e . (Refer to 9-3 During operation. ) 10.5 Cleaning / Changing Fuel Filter Loos ...

  • Shindaiwa DG1000MI - page 43

    - 43 - 10.6 Clean gauze filter in water sep arator Clean Every 500 hours Loosen the lever and the n loosen the air extraction plug. T urn the ring nut counter -clockwise to remove the cup a nd the ga uze filt er after the fuel inside does no t come out from the l ever . Wa sh the gauze filter in Diesel fuel and reinsta ll the unit in the reverse or ...

  • Shindaiwa DG1000MI - page 44

    - 44 - <Caution>  Put a tray under the l e v er in order to catch spilled fuel wh en loosing the lever .  Gaskets are attached to both end s of joint pipe. Be careful not to lose and install them in the unit without fail.  Change both gauz e filter and eyeb o lt when gauze filter is damaged .  Extract the air in fuel line after ga ...

  • Shindaiwa DG1000MI - page 45

    - 45 - 10.9 Draining W ater from Fuel T ank Drain wate r Every 200 hours Unscrew the F uel drain plug Reinstall t he drain plug, after draining water fully 10.10 Changing Coolant / W ater Replace Every 2 ye ar s or 1000 h ours Remove the radia tor cap cover Remove the radia tor cap Loosen the draining plug on both the engine and radiator Afte r d r ...

  • Shindaiwa DG1000MI - page 46

    - 46 - 1 1 long-term S torage : Electrica l Shock ● Injuries  Before performing any e quipment check or ma intenance, stop the engine, and remove the engine key . A person performing the maintenance should alway s keep th e key . :Fire ● Burns  T emperature around mu ffler and exhaust can ge t ex tremely high. Keep any i nflammable items ...

  • Shindaiwa DG1000MI - page 47

    - 47 - 1 1.2 St acking :Injuries  If y ou have t o st ack two generators in w arehouse, alway s proceed w ith the following step s .  E nsure that there is no d ent on bonnet, loosing b olt or no bolt in the gener a tors.  Al w a y s pla c e the generators on a flat and stable surface, to keep the equip ment from sliding,  A nd to b e e ...

  • Shindaiwa DG1000MI - page 48

    - 48 - 12 T rouble shooting :Electrical Shock  Do not operate the equ ipment, if the equip m ent or you are wet.  Before performing any eq u i p ment check or maintenance , stop the engine. :Injuries  W h en per forming equipment check a nd maintenance, alw ays stop the engine. :Fire ● Burns  Battery may emit some combustible gas, so ...

  • Shindaiwa DG1000MI - page 49

    - 49 - Symptom Presumabl e Cause Action S tarter motor does not drive or speed is low . 1. Batter y ou tput is weak 2. Batter y i s d eteriorated 3. Batter y terminal is OFF or loo se 4. Batter y terminal is cor roded 5. S tart er switch or relay is defec tive 6. S t arter motor is defect i ve 1. Check / battery liquid/ or Charge 2. C ha nge ba tt ...

  • Shindaiwa DG1000MI - page 50

    - 50 - Overheated 1. Engine thermostat is defective 2. Water temp sensor i s defect i ve 3. Water temp meter i s defect i v e 4. Fan b elt tension i s w eak 5. Coolant is insufficient 6. Radiat or core is clogged 1. Ask our distributor t o repa ir 2. Ask our distributor t o repa ir 3. Ask our distributor t o repa ir 4. Chec k/Adjust fan belt 5. Che ...

  • Shindaiwa DG1000MI - page 51

    - 51 - 13 Generator Wir ing Diagram ...

  • Shindaiwa DG1000MI - page 52

    - 52 - 14 Engine Wiri ng D i agra m ...

Manufacturer Shindaiwa Category Portable Generator

Documents that we receive from a manufacturer of a Shindaiwa DG1000MI can be divided into several groups. They are, among others:
- Shindaiwa technical drawings
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- or energy labels Shindaiwa DG1000MI
All of them are important, but the most important information from the point of view of use of the device are in the user manual Shindaiwa DG1000MI.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Shindaiwa DG1000MI, service manual, brief instructions and user manuals Shindaiwa DG1000MI. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Shindaiwa DG1000MI.

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A complete Shindaiwa manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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2. Contents - index of all tips concerning the Shindaiwa DG1000MI, that we can find in the current document
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