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Troy-Bilt J860 - page 1
TRO Y -BIL T L LC, P .O . BOX 3 6 1 1 3 1 CLEVE LAND, OHIO 4 4 1 36 - 001 9 Print ed In USA O p e r a t O r ’ s M a n u a l Safe Ope ration Practices • Se t-Up • Operatio n • Maintenance • Ser vice • T roublesh ooting • Warranty WA R N I N G READ AND F OLLO W ALL S AFETY RULES A ND INSTRUCTIONS IN THIS MA NUA L BEFORE A T TEMPTING TO ...
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Troy-Bilt J860 - page 2
Customer S uppor t Please do NOT return the machine to the retaile r or dea ler without f irst contacting ou r Cust o mer Supp ort D epa rtme nt. If you h av e di f f ic ulty as sembl ing this prod uct or hav e an y q uesti ons regar ding the con trol s, ope ratio n, or mai nte nanc e of this machine , you can se ek help from the exp er ts. Choose ...
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Troy-Bilt J860 - page 3
Im por tant Saf e Opera tion P rac tic es 2 3 General Operation Read this op erator ’s manual carefull y in its entire ty b efore 1 . attem pting to assembl e this machine. Re ad, unde rst and, and foll ow all instruc tions o n the machine an d in the manuals) before op eration . Keep this manual in a s afe place for f uture and re gular refe ren ...
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Troy-Bilt J860 - page 4
4 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s A missing or damag ed discharg e cover can cause bla de 1 2. contac t or thrown obj ec t injuries. Many injuries occur as a result o f the mower be ing pulle d 1 3. over the foot dur ing a fall caus ed by slippin g or trippin g. Do not ho ld on to the mower i f you ...
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Troy-Bilt J860 - page 5
5 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Ser vice Safe Handling Of Gasoline : T o avoid pers onal injur y or prop er t y damage us e ex treme 1 . care in handli ng gasoline. G asoline is e x tremel y f lammable and the vap ors ar e expl osive. Serious p ers onal injur y can occur whe n gasoline is spill ed ...
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Troy-Bilt J860 - page 6
6 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Spark Arrestor W AR NING : This machine is e quipp ed with an internal combus tion engi ne and shoul d not be use d on or near a ny unimproved forest- covered, brush covered or grass- covered land u nless the en gine’s exhaus t sys tem is equipp ed with a sp ark a ...
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Troy-Bilt J860 - page 7
7 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Sight and hold this level with a vertical tree... or a corner of a building... or a fence post Fold along dotted line (represents a 15° slope) 15° Use this page as a guide t o determine slopes where you ma y not operate safely . W ARNING: Do no t operat e you r la ...
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Troy-Bilt J860 - page 8
Assembl y & Set -U p 3 8 Assembly NOTE: T his unit is shippe d witho ut gasoline o r oil in the engi ne. Fill up gasoline a nd oil as instru cte d in the accompanying e ngine manual BEFOR E oper ating your mower. Handle Remove any pack ing material whi ch may be bet wee n 1 . uppe r and lower handl es. Pull up and back o n upper han dle as show ...
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Troy-Bilt J860 - page 9
9 s e c t i O n 3 — a s s e M b l y & s e t -u p Atta ch center top of bag fr om inside of fr ame. c. Befo re att aching the gr ass catcher , th e mulching baf f l e 2. must be r emoved. Lif t rear dischar ge door. a. Remove mulching b af f le. Se e Fig. 3-5. b. Follow the s teps below to at tach th e grass catcher : 3. Lif t rear dischar ge ...
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Troy-Bilt J860 - page 10
10 s e c t i O n 3 — a s s e M b l y & s e t -u p Adjustments Cutting Height The cut ting h eight adjus tment lever is lo cated above the re ar right whe el. Depre ss height adjus tment lever towards wh eel. 1 . Slide lever to desir ed positi on for a chang e in cut ting 2. height. S ee Fig. 3 -8 . Releas e lever towards de ck. 3. S e t- U p ...
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Troy-Bilt J860 - page 11
C ontrol s and F ea tures 4 11 Blade C ontrol The b lade control is at tach ed to the upp er handl e of the mower. Depre ss and sque eze it agains t the upp er handle to op erate the unit. Re lease it to s top engine an d blade. W AR NING : This blad e control is a saf et y device. Never at tempt to bypass it s ope rations. Drive Control The dr ive ...
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Troy-Bilt J860 - page 12
Operation 5 12 Figur e 5- 1 Starting Engine W AR NING : Be sure no one o ther than the o perator is stan ding near the l awn mower while s tar ting engine o r oper ating mower . N ever run engine indoo rs or in en closed , poor ly ventilated areas . Engine ex haust contains c arbon m onoxide, an odor less and dea dly gas. Kee p hands, fe et, hair a ...
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Troy-Bilt J860 - page 13
Ma int ena nce & A dj ustmen t s 6 13 Maintenance General Recomm endations Always obse rve s afet y rule s when p er forming a ny • maintenance. The wa rrant y on this lawn mower d oes not cover items that • have been subje cte d to operato r abuse or ne gligen ce. T o receive fu ll value fro m warrant y , o perator mus t maintain the lawn ...
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Troy-Bilt J860 - page 14
14 s e c t i O n 6 — M a i n t e n a n c e & a d j u s t M e n t s Engine Care A list of key engin e maintenance jobs re quired fo r good per fo rmance by the mower is gi ven below. Follow the accompanying en gine manual for a d etail ed list and ins truc tions . Maintain oi l level as instru cte d in engine manual . • Ser vice air cl eaner ...
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Troy-Bilt J860 - page 15
15 s e c t i O n 6 — M a i n t e n a n c e & a d j u s t M e n t s Remove back cover of sp eed contro l housing by remov ing 5. the three s crews secu ring it to the hou sing. See Fig . 6 - 4. Remove screw an d fl at washer se curing cab le. See Fig . 6 - 4. 6. NOTE: Make sure to ta ke note of which slot in ho using cable is in . Using a pair ...
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Troy-Bilt J860 - page 16
Se r vice 7 16 5. Lubricate the e ngine crank sha f t and the inne r surf ace of the bla de adapter wi th light oil. Slide th e blade adapter (and wave washer , if ap plicab le) onto the engine crank shaf t. Place th e blade on th e adapter such that th e side of the b lade marke d “Bot tom” (or with par t numb er) faces the gro und when th e m ...
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Troy-Bilt J860 - page 17
17 s e c t i O n 7 — s e r v i c e Caref ully remove old b atter y a nd replace wi th new one. 4. Connec t the p ositive lead to the p ositive side of th e bat ter y pack , then conn ec t the ne gative side. Se e Fig. 7 -3. IM PORTANT : When re placing bat ter y p ack in harness assembl y , bat ter y pack mus t be p ositione d with the positive t ...
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Troy-Bilt J860 - page 18
18 s e c t i O n 7 — s e r v i c e Replacing F use The e lec tric s tar ter circuit and b atter y are p rotec ted by a 40 ampere f use. If the f use bur ns out, the el ec tric st ar ter will not oper ate. If the unit f ails to star t with th e elec tri c star ter, per form the foll owing steps to che ck the fus e inside the bat ter y ho using: Op ...
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Troy-Bilt J860 - page 19
T roub leshooting 8 19 Problem Cause Remedy Engine Fails to star t Blade c ontrol diseng aged. 1. Spark plu g boot dis connec ted. 2. Fuel tank empt y or s tale f uel. 3. Engine not p rimed (if e quippe d with pr imer). 4. F ault y sp ark plug. 5. Blocke d fuel lin e. 6. Engine f looded. 7. Fuel valve (if equip ped) cl osed. 8 . Engine not ch oked ...
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Troy-Bilt J860 - page 20
T roub leshooting 8 20 Problem Cause Remedy Uneven cut Whe els not posit ioned cor rec tly. 1. Dull bla de. 2. Place all four whe els in sam e height p osition 1. (if equipp ed wit h individua l height adjus ters) . Sharpe n or replace b lade. 2. Mower will no t self pro pel Belt no t installe d prop erly. 1. Debr is cloggin g drive ope ration. 2. ...
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Troy-Bilt J860 - page 21
No tes 9 21 ...
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Troy-Bilt J860 - page 22
22 Model Seri es J860 50 55 54 28 43 42 41 44 11 45 35 12 10 10 23 2 6 7 39 37 1 49 5 13 36 31 15 21 19 17 8 38 14 46 20 48 56 4 51 22 3 46 18 47 27 34 53 25 30 26 29 16 9 25 30 40 10 33 32 24 10 26 A B B A 52 46 59 57 58 46 60 61 ...
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Troy-Bilt J860 - page 23
23 Ref No. Par t Numb er Description 1 74 6 - 0 4 5 15 Drive Cab le 2 735 - 0 4 059 Rub ber Gro mmet 3 6 8 7 - 0 2 417 D rive Control 4 732- 0 451 6 Shif t Sprin g 5 747- 0 491 7A Blade Control 6 7 46 -04 46 5 Contro l Cable 7 74 9 - 0 4 4 35 Lower H andle 8 7 2 5 - 0 15 7 Cab le Tie 9 732- 0 453 5 T orsion Spr ing, LH 10 710 - 0 59 9 T T Screw, 1 ...
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Troy-Bilt J860 - page 24
24 Model Seri es J860 45 13 29 46 18 43 42 19 16 44 12 14 15 17 40 21 51 50 27 49 47 28 20 12 37 38 9 7 9 10 11 A A 12 10 5 5 8 48 33 32 34 35 36 39 1 30 26 6 4 2 3 28 12 23 25 31 22 24 41 ...
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Troy-Bilt J860 - page 25
25 Ref No. Par t Numb er Description 1 7 5 4 - 0 4 17 6 V-B el t 2 732- 0 4 48 0 A Spring Lever 3 72 0 - 0 4 0 92 Height Adjus ter Knob 4 7 17 - 0 4 4 5 2 Spur G ear , 1 6T - LH 5 73 8 - 0 4278 Shldr. Screw , 1 /4- 20 x 0. 50 6 710 - 0 4762 S crew, # 1 2- 1 6 7 74 9 - 0 4 41 4 Cross Bracket 8 6 8 7- 02 3 67 Front Bracket Ass embly 9 7 31- 0 5 47 0 ...
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Troy-Bilt J860 - page 26
No tes 26 ...
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Troy-Bilt J860 - page 27
27 n O t e s ...
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Troy-Bilt J860 - page 28
MANUF A CTURER’S LIMITED W ARRANTY FOR GDO C - 100 0 20 R E V . A Th e limi te d wa rr an t y s e t for th bel ow is g iv en by T r oy- Bil t LLC w i th re spe c t to ne w mer ch an dis e purc ha se d an d use d in t he Uni te d S t at es and / or it s t err i tor ie s and p os se ssi ons , and b y M TD P rod uc ts L imi te d wi th r es pe ct t o ...
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