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Stanley Black & Decker BR40 - page 1
© 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 62399 2/201 1 V er . 6 S afety , O pera tiOn and M aintenance USer ManUaL BR40 HYDRAULIC BREAKER ...
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Stanley Black & Decker BR40 - page 2
User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAzIONE DI CONFORMITA Hydraulic Tools ____________________ ______________________ ____________________________ I, the undersigned: Ich, der Unterzeichnende: Je soussi ...
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Stanley Black & Decker BR40 - page 3
User T ABLE OF CONTENTS This manual contains safety , operation, and routine mainte- nance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, ...
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Stanley Black & Decker BR40 - page 4
User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as ...
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Stanley Black & Decker BR40 - page 5
User SAFETY PRECA UTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool an ...
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Stanley Black & Decker BR40 - page 6
User Manual SAFETY PRECA UTIONS WARNING Exposure to crystalline Silica (sometimes called “silica dust”) as a result of breaking, drilling, or hammering of rock, concrete, asphalt or other materials may cause Silicosis (a serious lung disease), silicosis-related illnesses, cancer , or death. Respiratory protection is ...
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Stanley Black & Decker BR40 - page 7
User T OOL STICKERS & T A GS (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS USE ONL Y P ARTS AND REP AIR PROCEDUR ...
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Stanley Black & Decker BR40 - page 8
User Manual HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: ? ...
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Stanley Black & Decker BR40 - page 9
User HOSE RECOMMEND A TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) GPM LPM FEET METERS INCH MM PSI BAR ...
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Stanley Black & Decker BR40 - page 10
User Manual HTMA REQUIREMENTS TOOL CA TEGOR Y HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR 4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 1 1–13 gpm (42–49 lpm) 9–10.5 gpm (34–40 lpm) TOOL OPERA TING PRESSURE (At the power supply outlet) 2000 psi (145–155 bar) 2 ...
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Stanley Black & Decker BR40 - page 11
User OPERA TION NOTE: Partially depressing the trigger allows the tool to run ...
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Stanley Black & Decker BR40 - page 12
User Manual T OOL PR O TECTION & CARE Make sure all couplers are wiped clean before con- nection. The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- ...
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Stanley Black & Decker BR40 - page 13
User TR OUBLESHOO TING PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. pressure (4–6 gpm/15–23 lpm, 1300– 2000 psi/90–140 bar . Couplers or hoses blocked. Remo ...
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Stanley Black & Decker BR40 - page 14
User Manual CHAR GING THE A CCUMULA T OR ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip- ment is required: 31254 Charge Kit: which includes the following. – Accumulator T ester (Part Number 02835). – Charging Assembly (P/N 15304, includes a liq- ...
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Stanley Black & Decker BR40 - page 15
User CHAR GING THE A CCUMULA T OR GAUGE CHUCK TESTER CHARGING V A LV E CW ACCUMULA TOR TESTER ( P/N 02835 ) Figure 2 L OCATION OF CHARGING VAL VE GAUGE CHUCK TESTER CHARGING V A LV E CW ACCUMULA TOR TESTER ( P/N 02835 ) Figure 2 L OCATION OF CHARGING VAL VE Liquid Filled Gauge w/Snub V alve Ni ...
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Stanley Black & Decker BR40 - page 16
User Manual SPECIFICA TIONS Pressure Range................................................................................................................ 1300–2000 psi/90–140 bar Flow Range ............................................................................................................................ ...
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Stanley Black & Decker BR40 - page 17
User BR40 T -HANDLE P ARTS ILL USTRA TION ...
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Stanley Black & Decker BR40 - page 18
User Manual BR40 T -HANDLE P AR TS LIST ITEM P ART QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 AL TERNA TE HOSE ASSY . – 12 INCH. 5 12832 1 ORIFICE PLUG 6 01605 2 7 04058 1 SPRING 8 04077 1 V AL ...
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Stanley Black & Decker BR40 - page 19
User BR40 P ARTS BR40 ANTI-VIBRA TION HANDLE P ARTS ILL USTRA TION ...
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Stanley Black & Decker BR40 - page 20
User Manual BR40 P ARTS LIST ITEM P ART QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 HOSE ASSEMBL Y , 12 INCH 5 — — NO ITEM 6 01605 2 7 04058 1 SPRING 8 20515 1 V AL VE SPOOL 9 04057 1 BUS ...
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Stanley Black & Decker BR40 - page 21
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Stanley Black & Decker BR40 - page 22
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com IMPORT ANT ...
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