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New Buck Corporation 42 - page 1
MODEL 42 MA Y BE INST ALLED AS A ZERO CLEARANCE FIREPLACE OR WITH AN OPTIONAL WOODEN SURROUND WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property dama ge, personal injury or loss of life. − Do not store or use gasoline or other flammable vapors and liqui ds in the vicinity of this or ...
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New Buck Corporation 42 - page 2
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New Buck Corporation 42 - page 3
T ABLE OF CONTENTS Safety Information and Warnings ....................................................................................... 3 Installation (ZC) or (WS) .................................................................................................... 6 Fireplace and Framing Dim ensions (ZC) ......................................... ...
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New Buck Corporation 42 - page 4
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New Buck Corporation 42 - page 5
SECTION I SAFETY INFORMA TION W ARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COM PLETELY BEFORE TRYING TO ASSEMBLE, OPERAT E, OR SERVICE THE APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEAT H FROM BURNS, FIRE, EXPLOSION, AND CARBON MON OXIDE POISONING. Early signs of carbon monoxide pois oning resemble the flu, ...
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New Buck Corporation 42 - page 6
5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas suppl y. - Do not try to light any appliance. - Do not touch any electrical switch; do n ot use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas ...
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New Buck Corporation 42 - page 7
21. All heater screens must be kept closed when operating the gas logs. 22. ”WARNI NG: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.” 23. Do not use this heater for burning tra sh or cooking . Never place matches, paper, garbage, or any other material on top of logs or into the flam ...
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New Buck Corporation 42 - page 8
INST ALLA TION FOR MODEL 42 (ZC or WS) Your New Buck Vent-Free Gas Fireplace Heater may be installed in Re sidential or *After- Market Manufactured Mobile Homes. This app liance may be installed in an *After Market Manufactured Mobile Home, where not prohibited by state or local codes. (E xception: This appliance may not be installed in a bedroom o ...
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New Buck Corporation 42 - page 9
Fireplace and Framing Dimensio ns For Model 42 (ZC) Zero Clearance Installation GAS LINE 41-1/2" 18-15/16" 35-5/8" 36-5/8" 19" 2-5/8" 9" 36-5/8" Figure 2 45-5/8" 45-5/8" WARNING:I nstallation an d repairs shou ld be perform e d by a qualifi ed service person. The appliance should be inspected before ...
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New Buck Corporation 42 - page 10
FIREPLACE CLEARANCES (ZC) The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clearances, or on a raised wooden platform. If the fireplace is to be installed on a raised wooden platform, the platform m ust be a continuous level surface. The fireplace must be secure d in place so it cannot shift position ...
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New Buck Corporation 42 - page 11
FINISHING YOUR FIREPLACE (ZC) There is a wide variety of finishing material available for your fireplace from formal wall treatments with m arble and mantels, to rustic wood paneling, stone or brick. Non- combustible materials used in this insta llation such as slate, tile, marble, etc. must be at leas t 1/2" thick. IT IS IMPORTANT THAT THE BL ...
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New Buck Corporation 42 - page 12
MANTEL PROFILES FOR ZERO CLEARANCE (ZC) CABINET MUST BE FOLLOWED 3" 50-3/8" 2-3/8" 2-3/8" FRONT VIEW OF MODEL 42-ZC-FP FLAT MANTEL WITH SUPPORTS 2" 42" COMBUSTIBLE MATERIAL STAND OFF 42-ZC-FP LOUVERS HOOD CEILING MANTELS WITH 3/4" BASE 2" COMBUSTIBLE MATERIAL STAND OFF 42-ZC-FP LOUVERS HOOD 12" 3" S ...
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New Buck Corporation 42 - page 13
INSTALLATION OF MODEL 42 (WS) WITH OPTIONAL WOODEN SURROUND (KIT#PAKDM42) 1. When choosing the right location for your he ater and wooden surround (mantel) keep the following in mind: NOTE: Due to high temp eratures, this heat er should be located out of traffic areas and away from furniture and draperies. NOTE: Kit No. (PA KDM42) Optional Wooden S ...
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New Buck Corporation 42 - page 14
9. Now you are ready to position th e log set. See pages 18, 19, 20. 10. To light the heater, see “Lighting Instructions”, pages 21 through 32. Ma ke sure you have the right gas valve for Natural or LP gas. WOODEN SURROUND (MANTEL) BASE AS VIEWED FROM BACK OF SURROUND Page 12 ...
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New Buck Corporation 42 - page 15
PRODUCING ADEQUA TE VENTILA TION This section is for residential o r manufactured (mobile) installa tion “This heater shall not be installed in a conf ined space or unusually tight co nstruction unless provisions are adequate com bustion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space wh ...
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New Buck Corporation 42 - page 16
DETERMINING FRESH-AIR FLOW FOR HEA TER LOCA TION DETERMINE IF YOU HAVE A CONF INED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space. SPACE: Includes the room in which you will in st all heater plus adjoining room s with doorless passageways or ventilati on grills between the rooms. 1. Determine the volume ...
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New Buck Corporation 42 - page 17
VENTILA TION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined sp ace. When venting to an adjoining space, you must provide two permanent openings: one wit hin 12" of the ceiling and one within 12" of t he floor on the wall connecting the two spaces. (See Opti ons 1 and 2 ) You can also remo v ...
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New Buck Corporation 42 - page 18
VENTILA TION AIR FROM OUTDOORS Provide extra fresh air by using ventilation gri lls or ducts. You must provide two perm anent openings: one within 12" of the ceiling and one w ithin 12" of the floor. Connect these items directly to the outdoors. These spaces includ e attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ANSI ...
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New Buck Corporation 42 - page 19
WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS. GAS CONNECTION Check gas type. Use only the type of gas indicated on the valve rating plate. If the type of gas listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper m odel. Always use an external regulator for all LP heaters to reduce ...
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New Buck Corporation 42 - page 20
PLACEMENT OF LOGS FOR FP-42-ZC DX 2733 Open the carton containing the logs . The logs are boxed separated: W ARNING: POSITIONING OF LOGS IS VERY CRITICAL 1. POSITION THE MOLDED PART OF L OG SET ONTO BURNER : REAR PART OF LOGS IN REAR LOG HOLDER; FRONT PART OF LOGS IN BETWEEN FRONT TUBE AND GRATES. 2. PLACE LEFT AND RIGHT TOP LOGS IN TO SLOTS P ROVI ...
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New Buck Corporation 42 - page 21
NOTE: When operated for the first time, logs may emit a “paper burning” smell. This smell will gra dually diminish and will be totally eliminated after the first few hours of operation. Run the gas logs w ith the flue damper open during this time. Do not us e the blower at this time. WARNING: Failure to position the parts in accordance with the ...
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New Buck Corporation 42 - page 22
EMBER STOVE LOG SET PLACEM ENT FOR MODEL 42 MODEL E.S.B: 1)Rear Log, 2)Middle Log, 3) Left Top Middle Log, 4)Right Top Middle Log 5)Left Front Log 6)Right Front Log 7)Glowing Embers in front of 5 & 6 logs. WARNING: POSITIONING OF LOGS IS VERY CRITICAL (See Figure 2). 1) Place rear log #1 on rear log supports. The log has alignment notches on ea ...
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New Buck Corporation 42 - page 23
CR3329 CERA MIC LOG SET PLACEMENT FOR MODEL 42 (1) (2) (4) (3) WARNING: Failure to position the parts in accordance w ith these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. (1) Front Log #1 (Slim Log wrapped in cardboard box) . Place the log between front portion of b ...
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New Buck Corporation 42 - page 24
LIGHTING INSTRUCTIONS M I L L I V O LT V A LV E ( I T T ) FOR YOUR SAFETY , READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be li ghted by hand. When lighting the pilot, follow these inst ...
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New Buck Corporation 42 - page 25
LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully close d. If equip ped with thermostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5. Turn control knob clockwise to the full ...
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New Buck Corporation 42 - page 26
• If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your servi ce technician or gas supplier. T O TURN OFF GAS T O APPLIANCE SHUTTING OFF UNIT 1. Open access panel door located at bottom front of the ap pliance. 2. “If equipped with thermost at set to lowest setting.” 3. Turn control knob cloc ...
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New Buck Corporation 42 - page 27
THERMOST A T CONTROL OPERA TION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remo te control. If so, see Figure 2, page 11 for wiring diagram. MANUAL LIGHTING PROCEDURE 1. If the pilot cannot be lit with the piezo, it can be manually lit with the us e of a paper match and ...
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New Buck Corporation 42 - page 28
LIGHTING INSTRUCTION MODULA TING V AL VE (SIT) OR MANUAL V AL VE (SIT) FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INST RUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.” A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follo ...
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New Buck Corporation 42 - page 29
LIGHTING INSTRUCTION 1. STOP! Read the safety information on preceding page 25. 2. Make sure manual shutoff valve is fully closed. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5. Turn control knob clockwise to the full “OFF” position. 6. Wait five (5) minutes to clear out ...
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New Buck Corporation 42 - page 30
11. Turn gas control knob counterclock wise to “ON” position. Continue to turn the gas control knob counterclockwise to your desired setting. 12. Close access panel door. 13. Turn on all electrical power to the appliance. CAUTION DO NOT TRY TO ADJUST HEATING LEV ELS BY USING THE MANUAL SHUTOFF VALVE. T O TURN OFF GAS TO APPLIANCE SHUTTING OFF U ...
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New Buck Corporation 42 - page 31
THERMOST A T CONTROL OPERA TION 1. The thermostat control on this heater diffe rs from standard thermostats. Standard thermostats simply turn the burner on and of f. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. T his will increase or decrea se the flame height. At tim es, the room ...
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New Buck Corporation 42 - page 32
LIGHTING INSTRUCTIONS S I T- M I L L I V O LT V A LV E FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instruct ions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance has a pilo t which must be lighted by hand. W hen lighting the pilot follow these instructi ...
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New Buck Corporation 42 - page 33
REMOTE CONTROL OR WALL THERMOSTAT NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force. 6. Wait (5) five minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety in form ation on the reverse side of this label. If you don’t ...
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New Buck Corporation 42 - page 34
* If the pilot will no t stay lit after severa l tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. 11. Turn control knob counterclockwise to “ON”. 12. If using unit without wall thermostat place Au to/Off/Manual switch into the manual position. If using wall thermostat place Auto Off Manual Switc h ...
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New Buck Corporation 42 - page 35
MANUAL LIGHTING PROCEDURE 1. If the pilot cannot be lit with the piez o, it can be manually lit with the us e of a paper match and a lighter rod. 2. Open access panel door located at bottom front of the appliance. 3. Place the match in the holder and light. W ith the left hand, turn the control knob counterclockwise to “PILOT”position. Press in ...
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New Buck Corporation 42 - page 36
FLAME CHECK A periodic check of the flames shou ld be made. The pilot flame should always be present when the gas logs are in operation. See Figure 16. Rear Flames: The flames at the rear or at either side of the top log should be very sim ilar, yellow in color, and should be about 3" to 4" above the large rear log for natural gas logs an ...
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New Buck Corporation 42 - page 37
WIRING DIAGRAM NOTE : “If any of the original wire as s upplied with the gas appliance must be replaced, it must be replaced with a wire of at least a 105 o C. temperature rating.” NOTE : Installation and repair should be done by a qualified service person. This heater should be inspected before use and at least annually by a qualified service ...
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New Buck Corporation 42 - page 38
W ARNING: ELECTRICAL GRO UNDING INSTRUCTION: THIS HEATER IS EQUIPPED WITH A THREE-PRONG PLUG FOR YOUR PROTEC TION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBRO84 Blower may be used with Model FP-42-ZC. Rating: 120 volts/60HZ/1.1 Amps. See Figure 17, page 34 for wiring diagram. NOT ...
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New Buck Corporation 42 - page 39
IMPOR T ANT SAFEGUARDS Although your gas logs are very realistic in appearan ce, it is not a real burning fireplace and must not be used for burning rejected material. • To avoid irreparable damage to the heater or pers onal injury, m atches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames. ...
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New Buck Corporation 42 - page 40
TROUBLE SHOOTING W ARNING TURN OFF, UNPLUG HEATER AND LET COOL BEFORE SERVI CING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAI R HEATER. CAUTION NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/ PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed, no spark at ODS/Pilot OBSERVED PROBLEM Igniter button is ...
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New Buck Corporation 42 - page 41
OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2. Control knob not pressed in long enough 3. Safety interlock system has been triggered ...
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New Buck Corporation 42 - page 42
OBSERVED PROBLEM Burner does not light after ODS/ Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1. Burner orifice is clogged 2. Inlet gas pressure is too low 1. Manifold pressure is too low 2. Burner orific ...
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New Buck Corporation 42 - page 43
W ARNING IF YOU S MELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO L IGHT APPLIANCE * DO NOT TOUCH ANY E LECTR ICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDI NG * IMMEDIATELY CALL YOUR GA S SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS SUPPLI ER’S INSTRUCTIONS. * IF YOU CANNOT REACH YOUR GAS SUPPLI ER, CALL THE FIRE DEPART MENT. IMPORTANT: ...
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New Buck Corporation 42 - page 44
SER VICING Repair and replacement work should only be perf ormed by a qualified service technician. Always shut off the gas supply and make sure heater is cool before beginning any service operation. Check for gas leaks after servicing. REP AIR P AR TS A parts list with exploded view follows. Always include correct name, part number, and model numb ...
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New Buck Corporation 42 - page 45
REPLACEMENT P AR TS ITT VALVE (Picture on page 44) KEY# PART DESCRIPTION PART NUMBER 1. Female Terminals PE 5X42 2. Regulator (LP) Maxi trol PE RV 12LF90 2. Regulator (NAT.) Maxitrol PE RV 12LF30 3. Pilot (NAT.) Copreci PE 2150053 - NAT. 3. Pilot (LP) Copreci PE 2150054 - LP 4. Generator ITT PE G251F245 5. Carling Switch PE RA911VB 6. Piezo Striker ...
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New Buck Corporation 42 - page 46
ON 1 2 3 4 5 6 7 8 9 20 13 18 17 15 16 14 19 12 11 10 40 THERMO GEN AUX PR ESS T O R E S E T OFF P I L O T O N ITT GENERAL CONTROLS PILOT ADJ Page 44 ...
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New Buck Corporation 42 - page 47
REPLACEMENT P AR TS SIT MODULATING OR SIT MANUAL (Picture on page 46) KEY# PART DESCRIPTION PART NUMBER 1. Pilot (NAT.) Copreci PE 2150053 - NAT. 1. Pilot (LP) Copreci PE 2150054 - LP 2. Thermopile (Copreci) PE TPT100 / 90 3. Pilot Tube 1/4" MF 147AL 4. Burner Tube 3/8" PO 381434ALMTUB 5. 3/8" x 3/8" Elbow PH 4966 6 . B u r n e ...
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New Buck Corporation 42 - page 48
PILOT O F F H I L O Sit 6 3 14 12 9 6 8 5 1 2 5 12 7 10 17 13 11 13 15 16 44 Page 46 ...
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New Buck Corporation 42 - page 49
REPLACEMENT PARTS SIT MILLIVOLT VALVE (Picture on Page 48) KEY# PART DESCRIPTION PART NUMBER 1. 820 MV. S.I.T. VALVE LP-PE 820636 NAT– PE 820637 2. GENERATOR (PILOT ASSEMBLY) 3. BURNER TUBE PO DTBURN 4. O.D.S PILOT (L.P.) O.P. ASSEMBLY PE 8404C O.D.S PILOT (NAT.) O.P. ASSEMBLY PE 8204C 5. THERMO-COUPLE (PILOT ASSEMBLY) 6. 2"-3/8" BLACKI ...
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New Buck Corporation 42 - page 50
SIT MILLIVOLT 15 8 16 2 4 5 3 7 1 6 17 18 19 9 10 11 13 12 14 20 21 Page 48 ...
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New Buck Corporation 42 - page 51
NEW BUCK CORPORA TION We reserve the right to amend th ese specifications at any tim e without notice. The only warranty applicable is our standard wr itten warranty. We offer no other warranty, expressed or implied. LIMITED W ARRANTY MODEL FP-42-ZC New Buck warrants this product to be free from defects in materials and com ponents for two (2) year ...
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New Buck Corporation 42 - page 52
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